The Shuttle Engine Needed 3D Printing, But…

If we asked you to design a circuit to blink a flashing turn signal, you would probably reach for a cheap micro or a 555. But old cars used bimetallic strips in a thermomechanical design. Why? Because, initially, 555s and microcontrollers weren’t available. [Breaking Taps] has the story of NASA engineers who needed some special cooling chambers in a rocket design for the Space Shuttle. Today you’d 3D print them, but in the 70s, that wasn’t an option. So they used wax. You can see a video about the process, including a build of a model rocket engine, in the video below.

The issue is the creation of tiny cooling channels in the combustion chamber. You can use additional thin pipes brazed onto the engine. However, there are several disadvantages to doing this way, but early rocket engines did it anyway. Having the cooling path integrated into the system would be ideal, but without 3D printing, it seems difficult to do. But not impossible.

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