rocket engine

25 Articles

Water-cooling A 3D Printed Rocket Isn’t Quite Practical

May 23, 2026 by 23 Comments

Consumer-grade 3D printers are useful for lots of things, but they kind of fall down when it comes to making stuff that survives high temperatures. [Mr. More Gooder] wasn’t deterred from a rocket build using FDM printed parts though, instead relying on water cooling to try and beat this practical limit.

The concept is simple enough—[Mr. More Gooder] printed a propane-burning combustion chamber and nozzle out of plastic that you’d totally expect to melt when the flames started. Thus, the nozzle was given fittings to allow water to be continually pumped through to try and drag away enough heat to let the rocket survive more than a few seconds. Unfortunately, during testing the uncooled combustion chamber quickly melted. A redesign with water cooling throughout performed a little better, until the water jacket began to leak into the main chamber and extinguished the flames. Melted plastic could be seen dripping out of the nozzle shortly after ignition, too.

Even if the nozzle did hold up for a longer period of time, it’s worth noting this is probably not a viable route towards a flight-ready engine. Mostly because you would need a huge supply of water to keep the components cool which would add a great deal of weight to any such build. There’s a reason NASA doesn’t recycle old drink bottles to make rocket engines, after all.

In any case, we love to see all sorts of rocket experiments, even the unsuccessful ones.

Continue reading “Water-cooling A 3D Printed Rocket Isn’t Quite Practical” →

Building A Rocket Engine From Scratch

May 5, 2024 by 14 Comments

There is a reason building a rocket engine is harder than most things you want to build. If you are building, say, a car, your goal is to not have it explode. If you are building a bomb, you want that to explode. But a rocket engine needs to explode just enough and not a bit more. That’s tough, as [Ryan Kuhn] discovered. He’s behind ABL’s E2 rocket, a LOX/kerosene engine for small vehicle launches. You can catch a video of the engine’s qualification tests below.

[Ryan] shares many of the problems encountered from many problems, each requiring finetuning of the design. True, there are plenty of publicly available NASA documents about what works and doesn’t work for rocket engines, but that can only take you so far. You can’t learn to bowl by reading about bowling, and you can’t design a successful rocket on paper just by reading about what others have done.

Continue reading “Building A Rocket Engine From Scratch” →

The Shuttle Engine Needed 3D Printing, But…

April 23, 2023 by 14 Comments

If we asked you to design a circuit to blink a flashing turn signal, you would probably reach for a cheap micro or a 555. But old cars used bimetallic strips in a thermomechanical design. Why? Because, initially, 555s and microcontrollers weren’t available. [Breaking Taps] has the story of NASA engineers who needed some special cooling chambers in a rocket design for the Space Shuttle. Today you’d 3D print them, but in the 70s, that wasn’t an option. So they used wax. You can see a video about the process, including a build of a model rocket engine, in the video below.

The issue is the creation of tiny cooling channels in the combustion chamber. You can use additional thin pipes brazed onto the engine. However, there are several disadvantages to doing this way, but early rocket engines did it anyway. Having the cooling path integrated into the system would be ideal, but without 3D printing, it seems difficult to do. But not impossible.

Continue reading “The Shuttle Engine Needed 3D Printing, But…” →

The Intricacies Of Starting A Rocket Engine

March 19, 2023 by 11 Comments

Rockets are conceptually rather simple: you put the pointy bit upwards and make sure that the bit that will go flamey points downwards before starting the engine(s). Yet how to start each rocket engine type in a way that’s both safe and effective? Unlike in the Wile E. Coyote cartoons, real-life rocket engines do not have a fuse you light up before dashing off to a safe distance. Rather they use increasingly more complicated methods, which depend on the engine type and fuels used. In a recent article written by [Trevor Sesnic] with accompanying video featuring everyone’s favorite Everyday Astronaut [Tim Dodd], we’re taken through the intricacies of how flamey ends are made. Continue reading “The Intricacies Of Starting A Rocket Engine” →

Throttle Your Solid Rocket Motors With This One Simple Trick!

March 18, 2022 by 14 Comments

For decades, mankind was content to launch payloads into orbit and then watch hundreds of thousands of hours of blood sweat and tears just crash into the ocean. Then, partially because of huge advancements in being able to throttle rocket engines, we started landing our first stage boosters. [Joe] over at the BPS.space YouTube channel is tired of watching SpaceX have all the booster landing fun, but he’s not quite at the throttled liquid engine stage yet. So in the video below the break he asked the question: Can you throttle solid rocket motors? Yes. No. Sort of.

Throttling liquid rocket engines is actually not that different from throttling any other engine- by limiting the amount of fuel and oxidizer. This is challenging all on its own because well… it’s rocket science. With liquid rocket engines though, the concept is at least straightforward. But model rocketry hobbyists only use liquid fueled engines on the extreme high end. The vast majority instead use solid fueled rockets where the fuel is pre-mixed and isn’t variable at all.

These obvious hurdles didn’t stop [Joe] from trying. And trying again. Then, again. And once more for good measure. And then again for repeatability. There are definitely some failures along the way, and we applaud [Joe] for even admitting that he didn’t know how to use a drill properly. Hackers of any age can relate to the time when the didn’t know how to do something, although we also tend to not talk about that part too much.

We won’t spoil the ending except to say that the video is definitely worth a watch to see how [Joe] essentially solves the problem of limiting the effective thrust of a solid rocket engine without actually throttling the engine, and learns about a new issue he’d never seen before.

Of course you can also make rocket engines at home out of a plethora of ingredients, just be sure to do it in somebody else’s kitchen!

Continue reading “Throttle Your Solid Rocket Motors With This One Simple Trick!” →

Spacing Out: Telescopes, Politics, And Spacecraft Design

December 7, 2021 by 9 Comments

Let’s launch into a round-up of stories that are out of this world, as we take a look at what’s happening in the realm of space exploration.

Ten Billion Dollars For A Telescope? Don’t Drop It!

Perhaps the most highly anticipated space mission of the moment is the James Webb Space Telescope, an infra-red telescope that will be placed in an orbit around the Earth-Sun L2 Lagrange point from which it will serve as the successor to the now long-in-the-tooth Hubble telescope. After many years of development the craft has been assembled and shipped to French Guiana for a scheduled Ariane 5 launch on the 22nd of December. We can only imagine what must have gone through the minds of the engineers and technicians working on the telescope when an unplanned release of a clamp band securing it to the launch vehicle adapter sent a vibration throughout the craft. Given the fragility of some of its components this could have jeopardised the mission, however after inspection it was found that no damage had occurred and that space-watchers and astronomers alike can breathe easy.

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Image of detonation engine firing

Japanese Rocket Engine Explodes: Continuously And On Purpose

September 2, 2021 by 62 Comments

Liquid-fuelled rocket engine design has largely followed a simple template since the development of the German V-2 rocket in the middle of World War 2. Propellant and oxidizer are mixed in a combustion chamber, creating a mixture of hot gases at high pressure that very much wish to leave out the back of the rocket, generating thrust.

However, the Japan Aerospace Exploration Agency (JAXA) has recently completed a successful test of a different type of rocket, known as a rotating detonation engine. The engine relies on an entirely different method of combustion, with the aim to produce more thrust from less fuel. We’ll dive into how it works, and how the Japanese test bodes for the future of this technology.

Deflagration vs. Detonation

Humans love combusting fuels in order to do useful work. Thus far in our history, whether we look at steam engines, gasoline engines, or even rocket engines, all these technologies have had one thing in common: they all rely on fuel that burns in a deflagration. It’s the easily controlled manner of slow combustion that we’re all familiar with since we started sitting around campfires. Continue reading “Japanese Rocket Engine Explodes: Continuously And On Purpose” →