Creating 1 Um Features The Hacker Way

[Breaking Taps] has done some lithography experiments in the past, including some test patterns and a rudimentary camera sensor. But now, it’s time to turn it up a notch with 1µm garage semiconductor ambitions.

The e-beam lithography he’s done in the past can achieve some impressive resolutions, but they aren’t very fast; a single beam of electrons needs to scan over the entire exposure area, somewhat like a tiny crayon. That’s not very scalable; he needed a better solution to make 1µm semiconductors.

Test patterns from the first attempt

In his quest, he starts by trying to do maskless photolithography, using a literal projector to shine light on the target area all at once. After hacking a projector devkit apart, replacing blue with ultraviolet and adding custom optics, it’s time for a test. The process works for the most part but can’t produce fine details the way [Breaking Taps] needs. Unfortunately, fixing that would mean tearing the whole set-up apart for the umpteenth time.
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A Look Inside The Space Shuttle’s First Printer

There was even a day not too long ago when printers appeared to be going the way of the dodo; remember the “paperless office” craze? But then, printer manufacturers invented printers so cheap they could give them away while charging $12,000 a gallon for the ink, and the paperless office suddenly suffered an extinction-level event of its own. You’d think space would be the one place where computer users would be spared the travails of printing, but as [Ken Shirriff] outlines, there were printers aboard the Space Shuttle, and the story behind them is fascinating.

The push for printers in space came from the combined forces of NASA’s love for checklists and the need for astronauts in the early programs to tediously copy them to paper; Apollo 13, anyone? According to [Ken], NASA had always planned for the ability to print on the Shuttle, but when their fancy fax machine wasn’t ready in time, they kludged together an interim solution from a US military teleprinter, the AN/UG-74C. [Ken] got a hold of one of these beasts for a look inside, and it holds some wonders. Based on a Motorola MC6800, the teleprinter sported both a keyboard, a current loop digital interface, and even a rudimentary word processor, none of which were of much use aboard the Shuttle. All that stuff was stripped out, leaving mostly just the spinning 80-character-wide print drum and the array of 80 solenoid-powered hammers, to bang out complete lines of text at a time. To make the printer Shuttle-worthy, a 600-baud frequency-shift keying (FSK) interface was added, which patched into the spaceplane’s comms system.

[Ken] does his usual meticulous analysis of the engineering of this wonderful bit of retro space gear, which you can read all about in the linked article. We hope this portends a video by his merry band of Apollo-centric collaborators, for a look at some delicious 1970s space hardware.