Testing Brick Layers In OrcaSlicer With Staggered Perimeters

June 1, 2025 by Maya Posch 16 Comments

The OrcaSlicer staggered perimeters in an FDM print, after slicing through the model. (Credit: CNC Kitchen)

The idea of staggered (or brick) layers in FDM prints has become very popular the past few years, with now nightly builds of OrcaSlicer featuring the ‘Stagger Perimeters’ option to automate the process, as demonstrated by [Stefan] in a recent CNC Kitchen video. See the relevant OrcaSlicer GitHub thread for the exact details, and to obtain a build with this feature. After installing, slice the model as normal, after enabling this new parameter in the ‘Strength’ tab.

In the video, [Stefan] first tries out a regular and staggered perimeter print without further adjustments. This perhaps surprisingly results in the staggered version breaking before the regular print, which [Stefan] deduces to be the result of increasing voids within the print. After increasing the extrusion rate to 110% to fill up said voids, this does indeed result in the staggered part showing a massive boost in strength.

What’s perhaps more telling is that a similar positive effect is observed when the flow is increased with the non-staggered part, albeit with the staggered part still showing more of a strength increase. This makes it obvious that just staggering layers isn’t enough, but that the flowrate and possibly other parameters have to be adjusted as well to fully realize the potential of brick layers. That said, it’s encouraging to see this moving forward despite questionable patent claims.

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3D Printed Brick Layers For Everyone

March 17, 2025 by Al Williams 18 Comments

Some slicers have introduced brick layers, and more slicers plan to add them. Until that happens, you can use this new script from [Geek Detour] to get brick layer goodness on Prusa, Orca, and Bambu slicers. Check out the video below for more details.

The idea behind brick layers is that outer walls can be stronger if they are staggered vertically so each layer interlocks with the layer below it. The pattern resembles a series of interlocking bricks and can drastically increase strength. Apparently, using the script breaks the canceling object functionality in some printers, but that’s a small price to pay. Multi-material isn’t an option either, but — typically — you’ll want to use the technique on functional parts, which you probably aren’t printing in colors. Also, the Arachne algorithm option only works reliably on Prusa slicer, so far.

The video covers a lot of detail on how hard it was to do this in an external script, and we are impressed. It should be easier to write inside the slicer since it already has to figure out much of the geometry that this script has to figure out by observation.

If you want more information, we’ve covered brick layers (and the controversy around them) back in November. Of course, scripts that add functions to slicers, tend to get outdated once the slicers catch up.

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