Sometimes you get an epiphany for a project that will change the world. A simple device, on a custom circuit board with inexpensive parts that will disrupt the status quo and make you a billion dollars in no time. Then there are the times where you need to throw scraps of copper at a prototyping board and strangle nine-volts out by any means necessary.
This is about the latter. In one of our Hack Chats, [Morning.Star] shared a couple of images wherein a barrel connector was needed, but there was no time to wait for one in the mail. Necessity birthed the most straightforward solution which did not involve shredding a power adapter’s plug. There is no link, [Stuart Longland] aka [Redhatter] screen-capped the image exchange and reminded us on the tip line.
Chances are you’ve faced this problem yourself. Everyone has a box of old wall warts somewhere, exhibiting a wide range of barrel connector sizes. If you can’t take the easy route of cutting off the connectors, what’s your go-to trick? Alligator clips are a horrid approach, and there aren’t really any clear winners that come to mind. [Morning.Star’s] hack is actually quite respectable! It appears to be a roll of copper (perhaps from tubing?) bent for a bit of spring tension on the outside of the barrel. The inside is contacted by thick copper wire with a kink to again provide spring action.
So, spill the beans. What’s your barrel connector trick and does it work reliably?