These days, it’s possible to buy clones of popular 3D printers from China for satisfyingly low prices. As always, you get what you pay for, and while usable, often they require some modification to reach their full potential. [g3ggo] recently laid down €270 for a clone of the Prusa i3 by Geeetech, knowing it would require some modifications for safety and performance.

First on the bill was a wobbly Z-axis, which was dealt with by printing some new parts designed to fix this issue which have already been developed by the community. Forums are your friend here – often an enterprising user will have already developed fixes for the most common issues, and if they haven’t, you can always step up to be the hero yourself. There was a darker problem lurking inside, though.

[g3ggo] began to wonder why the MOSFETs for the hot end were running so hot. It turned out to be an issue of gate drive – the FETs were only being driven with 5V, which for the given part, wasn’t enough to reach its lowest R_DS(on) and thus was causing the overheating issue. It gets worse, though – the heatsinks on the MOSFETs were bolted on directly without insulation, and sitting fractions of a millimeter above traces on the PCB. Unfortunately, with a small scratch to the soldermask, this caused a short circuit, destroying the hot end and MOSFETs and narrowly avoiding a fire. This is why you never leave 3D printers unattended.

The fix? Replacing the MOSFETs with a part that could deal with a 5V gate drive was the first step, followed by using insulating pads & glue to stop the heatsinks contacting the PCB. Now with the cooler running MOSFETs, there’s less chance of fire, and the mainboard’s cooling fan isn’t even required anymore. Overall, for a small investment in time and parts, [g3ggo] now has a useful 3D printer and learned something along the way. Solid effort!