Fail Of The Week: Never Assume All Crystals Are Born Equal

You should be used to our posting the hacks that didn’t quite go according to plan under our Fail Of The Week heading, things that should have worked, but due to unexpected factors, didn’t. They are the fault, if that’s not too strong a term, of the person making whatever the project is, and we feature them not in a spirit of mockery but one of commiseration and enlightenment.

This FOTW is a little different, because it reveals itself to have nothing to do with its originator. [Grogster] was using the widely-available HC-12 serial wireless modules, or clones or even possibly fakes thereof, and found that the modules would not talk to each other. Closer inspection found that the modules with the lack of intercommunication came from different batches, and possibly different manufacturers. Their circuits and components appeared identical, so what could possibly be up?

The problem was traced to the two batches of modules having different frequencies, one being 37 kHz ahead of the other. This was in turn traced to the crystal on board the off-frequency module, the 30 MHz component providing the frequency reference for the Si4463 radio chip was significantly out of spec. The manufacturer had used a cheap source of the component, resulting in modules which would talk to each other but not to the rest of the world’s HC-12s.

If there is a lesson to be extracted from this, it is to be reminded that even when cheap components or modules look as they should, and indeed even when they appear to work as they should, there can still be unexpected ways in which they can let you down. It has given us an interesting opportunity to learn about the HC-12, with its onboard STM8 CPU and one of the always-fascinating Silicon Labs radio chips. If you want to know more about the HC-12 module, we linked to a more in-depth look at it a couple of years ago.

Thanks [Manuka] for the tip.

Easy DIY Telemetry Goes The Distance

[Paweł Spychalski] wrote in to tell us about some experiments he’s been doing, using cheap 433 MHz HC-12 radio units as a telemetry radio for his quadcopter.

In this blog post, he goes over the simple AT command set, and some of the limitations of the HC-12 part. Then he takes it out for a spin on his quadcopter, and finds out that his setup is good for 450 meters in an open field. Finally, he ties the radio into his quad’s telemetry system and tethers the other end to his cellphone through a Bluetooth unit for a sweet end-to-end system that only set him back around $20 and works as far out as 700 meters.

The secrets to [Paweł]’s success seem to be some hand-made antennas and keeping the baud rate down to a reasonable 9600 baud. We wonder if there’s room (or reason?) for improvement using a directional antenna on the ground. What say you, Hackaday Antenna Jockeys?

Also check out this very similar build where an ESP8266 replaces the Bluetooth module. And stashes it all inside a nice wooden box! Nice work all around.