A DIY Fourier Transform Spectrometer

April 22, 2015 by Ethan Zonca 17 Comments

Typical spectrometers use prisms or diffraction gratings to spread light over a viewing window or digital sensor as a function of frequency. While both prisms and gratings work very well, there are a couple of downsides to each. Diffraction gratings produce good results for a wide range of wavelengths, but a very small diffraction grating is needed to get high-resolution data. Smaller gratings let much less light through, which limits the size of the grating. Prisms have their own set of issues, such as a limited wavelength range. To get around these issues, [iliasam] built a Fourier transform spectrometer (translated), which operates on the principle of interference to capture high-resolution spectral data.

[iliasam]’s design is built with an assortment of parts including a camera lens, several mirrors, a micrometer, laser diode, and a bunch of mechanical odds and ends. The core of the design is a Michelson interferometer which splits and recombines the beam, forming an interference pattern. One mirror of the interferometer is movable, while the other is fixed. [iliasam]’s design uses a reference laser and photodiode as a baseline for his measurement, which also allows him to measure the position of the moving mirror. He has a second photodiode which measures the interference pattern of the actual sample that’s being tested.

Despite its name, the Fourier transform spectrometer doesn’t directly put out a FFT. Instead, the signal from both the reference and measurement photodiodes is passed into the sound card of a computer. [iliasam] wrote some software that processes the sampled data and, after quite a bit of math, spits out the spectrum. The software isn’t as simple as you might think – it has to measure the reference signal and calculate the velocity of the mirror’s oscillations, count the number of oscillations, frequency-correct the signal, and much more. After doing all this, his software calculates an interferogram, performs an inverse Fourier transform, and the spectrum is finally revealed. Check out [iliasam]’s writeup for all the theory and details behind his design.

Robot Arm Wields Laser, Cares Not For Your Safety

April 1, 2015 by Rich Bremer 44 Comments

Here at Hackaday we’ve covered a bunch of DIY laser diode projects. And for good reason, they are just cool. We’ve seen people add lasers to their 3D printers, stick one in a milling machine, use a highly modified scanner and even build a simple XY gantry specifically for the task. To say the least there is definitely a wide range of methods for moving around a laser but we’ve never seen anything like what [Sp4rky] sent in to us. He and his friends outfitted an old educational robot arm with a laser.

The robot arm is a 5 axis Armdroid 5100 picked up from eBay for a couple hundred dollars. It didn’t come with a controller but all of the stepper drivers were housed in the base of the arm. After a little tinkering around with the inputs the team was able to get the arm to move by sending serial commands from a PC, through an Arduino Mega which then sends the appropriate signals to the uni-polar stepper drivers. That was the easy part of the build.

The hard part was getting the arm to hold the laser at a consistent angle and height above the table. Inverse Kinematics to the rescue! Since the desired position of the laser, as well as the length of the arm segments is known, mathematical formulas can be derived to determine the necessary arm segment and joint positions while moving the laser around. The process flow starts out with an image in Inkscape, g-code is then generated with this plugin, then sent to the Arduino running a modified version of GRBL that has the inverse kinematic formulas. The Arduino directly controls the stepper drivers and the robotic arm moves. The Arduino also controls 3 constant-current laser drivers made from LM317 regulators. Three laser drivers, why?

[Sp4rky] got his laser diode modules out of surplus medical equipment and, unfortunately, the rated optical wattage was quite low. Since he had 3 diodes, he decided to try to combine the 3 low power beams into one high power beam. This can be done using a prism. A prism splits sunlight into a rainbow of colors because each wavelength(color) of light that passes through the prism is bent a different amount. Since the laser diodes only put out one wavelength of light, the beam bends but does not split or diffuse. A 3D printed bracket points each laser diode at a 3-sided pyramidal prism which sends the combined beam of light straight out the bottom towards the object to be cut or engraved.

This project is cool enough that we would have covered it even if [Sp4rky] wasn’t burning a Hackaday logo. Although it doesn’t hurt for anyone wanting their project to get covered!

Paper Cutter Becomes A Laser Engraver

January 31, 2015 by Brian Benchoff 19 Comments

Small and powerful laser diodes are getting cheaper and cheaper, and there are a few commercial products that give anyone the ability to cut paper and vinyl with a computer-controlled cutting machine. What happens when you combine the two? The beginnings of a hacked together laser engraver.

For this build, [Peter] is using a Silhouette Portrait, a desktop CNC cutting machine that’s usually used for vinyl decals and intricately cut paper crafts. This machine isn’t limited to mere decorative crafts – it’s been used for cutting PCB stencils and other pseudo-industrial tasks.

Because the Silhouette Portrait has an interface that allows just about any CAM software to control it, the only thing [Peter] needed to make for his experiments in laser engraving was a mount to hold the laser diode. Luckily, the laser had a similar form factor to the cutting blades for the machine, and a bit of tape held everything together.

Focusing the laser was done by unscrewing the lens, and with a bit of trial and error, [Peter] was able to make a few marks in the material of his choice. This isn’t a laser cutter, but with a little more work it will make a fantastic laser engraver.

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Using Lasers For Hair Growth

December 15, 2014 by Brian Benchoff 41 Comments

HowToLou is back with a rather interesting build: One hundred laser diodes for hair growth.

Before you guffaw at the idea of lasers regrowing hair lost to male pattern baldness, there’s a surprising amount of FDA documents covering the use of laser diodes and red LEDs for hair growth and an interesting study covering teeth regrowth with lasers. Yes folks, it’s a real thing, but something that will never get a double-blind study for obvious reasons.

[Lou] is building his hat with 100 laser diodes, most of which were sourced from Amazon. These diodes were implanted in a piece of foam flooring, a rather interesting solution that puts dozens of diodes in a flexible module that’s pretty good for making a wearable device.

The lasers are powered by three AA batteries, stuffed into a four-slot battery holder that was modified to accommodate a power switch. [Lou] has been wearing a nine-diode hat for a month now, and if the pictures are to be believed, he is seeing a little bit of hair growth. At the very least, it’s an interesting pseudo-medical build that seems to be producing results.

Hats like these are commercially available for about $700. [Lou] built his for about $60. We’re calling that a win even if it doesn’t end up working to [Lou]’s satisfaction. Just don’t look at the lasers with your remaining eye.

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A DIY Geomagnetic Observatory

July 25, 2014 by Brian Benchoff 5 Comments

Magnetometer observatory

[Dr. Fortin] teaches physics at a French High School, and to get his students interested in the natural world around them, he built a geomagnetic observatory, able to tell his students if they have a chance at seeing an aurora, or if a large truck just drove by.

We’ve seen this sort of device before, and the basic construction is extremely similar – a laser shines on a mirror attached to magnets. When a change occurs in the local magnetic field, the mirror rotates slightly and the laser beam is deflected. Older versions have used photoresistors, but [the doctor] is shining his laser on a piece of paper and logging everything with a webcam and a bit of OpenCV.

The design is a huge improvement over earlier DIY attempts at measuring the local magnetic field, if only because the baseline between the webcam and mirror are so long. When set up in his house, the magnetometer can detect cars parked in front of his building, but the data he’s collecting (French, but it’s just a bunch of graphs) is comparable to the official Russian magnetic field data.

The Laser Cutter Attachment For A 3D Printer

June 2, 2014 by Brian Benchoff 80 Comments

cheapo If you already have a 3D printer, you already have a machine that will trace out gears, cogs, and enclosures over an XY plane. How about strapping a laser to your extruder and turning your printer into a laser cutter? That’s what [Spiritplumber] did, and he’s actually cutting 3/16″ wood and 1/4″ acrylic with his 3D printer.

[Spiritplumber] is using a 445nm laser diode attached directly to his extruder mount to turn his 3D printer into a laser cutter. The great thing about putting a laser diode on an extruder is that no additional power supplies are needed; after installing a few connectors near the hot end, [Spiritplumber] is able to switch from extruding to lasing by just swapping a few wires. The software isn’t a problem either: it’s all just Gcode and DXFs, anyway.

There’s an Indiegogo for this, with the laser available for $200. Compare that to the Chinese laser cutters on eBay, and you can see why this is called the L-CHEAPO laser cutter.

Hackaday Links: May 18, 2014

May 18, 2014 by Brian Benchoff 9 Comments

Think the original Pong is cool? How about point to point Pong? [v8ltd] did it in three months, soldering all the leads directly to the chip pins. No sockets required. It’s insane, awesome, a masterpiece of craftsmanship, and surprising it works.

[Jeremy Cook] is building a servo-powered light graffiti thing and needed a laser diode. How do you control a laser pointer with a microcontroller? Here’s how. They’re finicky little buggers, but if you get the three-pack from Amazon like [Jeremy] did, you get three chances to get it right.

NFC tags in everything! [Becky] at Adafruit is putting them in everything. Inside 3D printed rings, glued onto rings, and something really clever: glued to your thumbnail with nail polish. Now you can unlock your phone with your thumb instead of your index finger.

Photographs capture still frames, but wouldn’t it be great if a camera could capture moving images? No, we’re not talking about video because this is the Internet where every possible emotion, reaction, and situation can be expressed with an animated GIF. Meet OTTO, the camera that captures animated GIFs! It’s powered by the Raspberry Pi compute module, so that’s interesting.

[Nate] was getting tired of end mills rolling around his bench. That’s a bad thing. He came up with a solution, though: Mill a piece of plywood into a tray to hold end mills.

The Da Vinci printer, a printer that only costs $500 because they’re banking on the Gillette model, has been cracked wide open by resetting the DRM, getting rid of the proprietary host software, and unbricking the device. Now there’s a concerted effort to develop custom firmware for the Da Vinci printer. It’s extraordinarily bare bones right now, but the pins on the microcontroller are mapped, and RepRap firmwares are extremely modular.