Converting mains voltage down to 12 or 24VDC to drive a heating element makes no sense. To get 120 watts at 12 volts requires thick wires that can handle 10 amps, whereas at 120V, tiny 1A wires will do. If you’ve ever felt the MOSFET that switches your heated bed on and off, you know it’s working hard to pass that much current. [Makertum] is of the opinion this is a dumb idea. He’s creating a 110 / 230 V, mains-powered heated bed.
Creating a PCB heat bed isn’t an art – it’s a science. There are equations and variables to calculate, possibly some empirical measurements by measuring the resistance of a trace, but Ohm’s Law is a law for a reason. If you do things right, you can make a PCB heat bed perfectly suited for the task. You can even design in safety features like overcurrent protection and fuses. It can’t be that hard. After all, your house is full of devices that are plugged into the wall.
However, there’s a reason we use 12V and 24V heated beds – they give us, at the very least, the illusion of safety. Therefore, [Makertum] is looking for a few comments from specialists and people who know what they’re doing.
Although a mains powered heated bed sounds scary for a hobbyist-built 3D printer, there are a number of positives to the design. It would heat up faster, thin down a few parts, and significantly reduce the overall cost of the printer by not requiring another 100 Watts delivered from a 12V power supply. It’s a great idea if it doesn’t burn down the house. Anyone want to help?