Kayak To Sailboat Conversion Shows How To Weld Plastics

September 24, 2012 by Mike Szczys 13 Comments

This kayak to sailboat conversion is well done and makes for an interesting project. But even if you’re not going to be hitting the water on one of your own, the construction techniques are a useful resource to keep in mind. Many of the alterations were done with a plastic welding iron.

[RLZerr] shows off the materials that went into the build right at the beginning of the video which you’ll find after the break. His kayak is made of High Density Polyethylene and he uses other HDPE scraps, PCV parts, and even some aluminum to make everything. To weld HDPE together he uses a plastic welding iron that is like a cross between a soldering iron and a hot glue gun. It has a pad tip that gets hot enough to melt the plastic, but also includes a channel through which additional HDPE filament can be fed to bulk up the connections.

Additions to the kayak include a centerboard, rudder, and mast. The sail is a plastic tarp attached to the PVC mast which has been stiffened with a wooden shovel handle in its core. The rudder and centerboard are aluminum attached to PVC pipes using JB weld. The boat catches the wind easily, but without outriggers [RLZerr] must be careful not to let a big gust swamp him.

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Unmanned Ocean Crossing

September 24, 2010 by Mike Szczys 24 Comments

This is the Pinta, an autonomous sailboat built to attempt an ocean crossing from Ireland to Martinique (in the Caribbean). A group of researchers at Aberystwyth University built her as part of the Microtransat Challenge.

To keep tabs on the vessel her creators included an Iridium short burst data modem with a backup system made from a SPOT satellite tracker using a PIC microcontroller to trigger a transmission every six hours. The sailing systems are a conglomeration of a Gumstix board, GPS, a windshield wiper motor to control the sail, and a tiller pilot for steering. A set of solar panels helps to top off the lead-acid batteries that power the system.

Unfortunately the old gal has encountered problems. You can see from the tracking data that, although it sailed 500 km in the last twelve days, she is still just off the coast of Ireland. The primary tracking system has failed, which could signal a system-wide computer failure. We hope the team will eventually recover the vessel as we’re interested in finding out what caused this unfortunate turn of events.