Making 3D Objects The Scroll Saw Way

April 24, 2018 by Steven Dufresne 9 Comments

These days most have come to think that if you want to make a complex 3D object with all curved surfaces then a 3D printer is the only way to go. Many have even forgotten that once such things could be hand carved. [JEPLANS], on the other hand, is a master at making these objects using only a scroll saw as he’s done with his latest, a miniature camel cut from a single block of maple.

His process has a lot of similarities to 3D printing. He starts with a computer drawn design, in this case for the camel’s front and side. After cutting it out, he peels off the unwanted pieces and the camel emerges like magic from the block. But he didn’t like the amount of manual work he’d need in order to improve it further so he modifies the design by adding a top view, iterating just as you would with 3D printing. But after cutting that out, he finds he’d damaged one of the legs. And so he cuts out a new one but only after making one more design change, this time adjusting the camel’s head position. And with that result he’s satisfied. Check out his painstaking and somehow familiar process in the video below.

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Wooden Antikythera Mechanism Is Geared For Greatness

April 27, 2016 by Kristina Panos 28 Comments

[Dave] builds custom wooden orreries, which are mechanical models of the solar system. It’s no surprise then that he’s interested in the Antikythera Mechanism—a small geared device discovered off the coast of the Greece in 1900 that is believed to be the first analog computer and one of the oldest known geared systems, built partly to predict the positions of celestial bodies in the solar system as it was understood in ancient Greece.

[Dave] decided to build a wooden version of the Antikythera Mechanism as a proof of concept that it can be done in wood rather than the brass of the original. He also sought to incorporate all the modern theories of the device’s gear train. The entire system is made out of 6mm birch plywood that [Dave] cut by hand on a scroll saw. That’s right — no CNC or lasers here. This has as much to do with replicating the craftsmanship of the original as it does with practicality. Besides, the pitch of the gear teeth is too small to be effectively cut with a laser.

There are no motors, either. The gears are centrally connected to nested brass tubing and the mechanism is actuated with a hand crank. The six pages of forum discussion are worth combing through just to see the pictures of [Dave]’s progress and all of those meticulously hand-cut gears.

It took [Dave] the better part of two years to complete this work of art, and you can see it in motion after the break. With the first version complete, he has begun Mk. II which will feature all of the spiral dials and pointers of the original. If you’re interested in exploring the Antikythera Mechanism further, here is Hackaday’s own in-depth look at it.

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