A home-made vacuum pickup tool

Hackaday Prize 2022: Salvaged Pumps And Hoses Make A Neat Vacuum Pickup Tool

Anyone who’s ever assembled a PCB full of tiny SMD parts will have found that tweezers are not always the best tool when it comes to accurate positioning. Thin, flat components like microcontrollers can be awkward to pick up securely, while small resistors and capacitors have a tendency of snapping out of your tweezers’ grip and flying off into the sunset (or your carpet). Vacuum pickup tools can be a great help, but the most convenient models, with an electric air pump and a foot switch, can be a bit expensive. [sjm4306] shows that it doesn’t have to be that way: he built his “VacPen” mostly from reused components.

At the heart of the project is a little vacuum pump with a pen-like device hooked up to it through a flexible hose. The tip of the pen holds a pickup nozzle that came from a cheap manual pick and place tool. Both the pump and pen were salvaged from some gas analysis instrument that [sjm4306] tore apart a long time ago; the pen is especially convenient since it comes with a built-in brush-like filter that can trap any debris or tiny parts that might be accidentally swallowed.

The VacPen controller is housed inside a neat 3D printed enclosure that holds a custom PCB with an ATtiny microcontroller. The pump can be operated either through a foot switch, or by pressing on the touch-sensitive pad on top of the enclosure. [sjm4306] made this by soldering a wire to a copper penny and sticking it on the inside of the lid: simple, effective and cheap.

As you can see in the video embedded below, the VacPen is perfectly capable of picking up any kind of SMD component, and just as importantly, immediately releasing it at the desired moment. If you’re new to SMD technology, we can recommend this tutorial by [Bil Herd] that covers vacuum tweezers as well. If you’re more into automating vacuum pickup tools, this cool robot might be of your interest.

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Hackaday Links: The 2017 One

You screwed everything up last night. The end of 2016 had a leap second, so instead of the seconds going up from 57, 58, 59… 00, there was a 61st second in the last minute of the year. Yeah, 2016 just wouldn’t quit. [Michel] built a device to keep track of 2016’s leap second using GPS, and everything worked beautifully.

Remember MechWarrior? There’s a reason those mid-90s games used mechs instead of more organic characters. Computers couldn’t draw that many polygons, making MechWarrior a stylistic choice driven by the limitations of technology. Here’s a real MechWarrior that could rip your head off without trying.

The Hackaday Retro Edition is a Web 1.0 version of our main blog, and a challenge to retrocomputing enthusiasts. [PK] recently got his Psion Series 3a surfing the interwebs with a little help from PPP and a Raspberry Pi. He also got a Psion Series 7 online using the same method, but that was a little more anti-climatic.

The NES Classic Edition costs too much, the cords are too short, and you can’t play anything but the pre-installed games. There’s a solution to this: [Andrew] has been working on the Beagle Entertainment System for a while now, and it’s ready for a proper release. The BES uses the SNES9X, VBA-M, and Nestopia emulators, with the original ROMs, and has a ‘shield’ for SNES gamepads. You can’t do better than this, and it’s cheaper than the NES Classic Edition.

Vacuum pens, or vacuum pickup tools, or whatever you want to call them, are really useful when working with SMD parts. You can build your own out of an aquarium pump, duct tape, a lighter, paperclip, and a mechanical pencil, but that lacks the elegance of a footswitch-operated, solenoid valve pickup tool. [Dave] built a great version of a vacuum pickup tool from scratch for less than $200. There’s NTP fittings on here, so you know it has to be great.

fundungeonTerrible news! I’m in Vegas next week for CES. While I’ll be spending most of my time figuring out ‘which internet of things is best internet of things’, I might have some time for a Hackaday CES meetup.

The best idea I have for a Hackaday CES meetup is the Fun Dungeon in the Trashy Castle. It has Skee Ball and Crazy Taxi. If you have a better idea of where Hackaday fans and aficionados can meet up for an hour or two, leave a note in the comments below.