Daft Punk replica helmet


For all their varied and entertaining uses, circuits and code comprise only part of the complete hacking experience. To really put your project over the top, sooner or later you’ll want to possess some physical fabrication skills. Consider the works of [Ben Heckendorn]: He’s always done a fantastic job with the electronics, but it’s the fit and finish of the enclosures that make him a legend.

“Fabrication” usually conjures images of shop tools — saws and sanders and drills — all tremendously useful skills worth learning, and easily within reach of most home shops or garages. Recently, the techniques of mold making and casting have seen something of a DIY renaissance. Mold making is nothing new, the basic concepts go back millennia, but in just the past few years the materials for extremely high-quality molds have become safer, simpler to use, and easier to acquire.

This being Halloween month, what better example of the medium than this impeccable replica helmet styled after half of the musical duo Daft Punk (a recurring theme among Hack a Day contributors), created by prop maker [Harrison Krix]. After sculpting an original master part (from common hardware store and art store materials, we might add), a one-piece flexible mold is built up from silicone, which captures every minute detail, and later the helmet form is cast from a thin layer of resin. The visor is vacuum formed. A follow-up with the internal electronics build is yet to be posted, but even at this stage the shell alone is so refined it looks straight off a showroom floor. If mold making can do this for someone’s noggin, imagine what it can do for your next creative hardware project. Smooth-On, a major supplier of these materials, has a free PDF introduction and a set of tutorials on their web site.

[thanks Wolf]


  1. Aphex13 says:

    I want one…

  2. Concino says:

    WOW! Inspirational!

  3. The_Evil_Machinist says:

    The propmakers level of detail in the helmet is amazing. Can’t wait to see the finished product.

  4. roshamboe says:

    Every time Halloween comes around, HAD has to put an article of some kid making a daft punk helmet

  5. AridTag says:

    Oh man I want one so bad. Would love to have a full on Daft Punk suit for Halloween!

  6. pod says:

    I’m not a fan of Daft Punk, but that’s damn sweet

  7. NiJ says:

    Hi, could i have Ben Heckendorn`s, E-mail Address.
    I would like too enquire if he would make them and how much….

    thanks :)

  8. Phil Burgess says:

    @NiJ: my bad for structuring the article upside-down…

    The helmets were actually made by Harrison Krix, and you can find contact information on his web site at volpinprops.blogspot.com

    Ben Heckendorn mostly makes custom game consoles, not costumes, but his work is a shining example of the value of good fabrication and the name is familiar to many HaD readers. If I misunderstood and you’re actually looking for a portable TI-99/4A, his web site (with contact info) is at benheck.com

  9. That is awesome! I can’t wait until it is finished.

  10. levan says:

    hi somebody can help me wear i can bay helmap of daft punk?

  11. Emo says:

    This is the greatest ^_^

  12. UIDavid says:

    Let’s imagine for a second our founding fathers convening to ponder the challenges facing our country

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