Due to the graphic nature of this post, small children and the elderly may want to leave the room. One of the hottest toys this holiday season has been gutted like a fish so that we may better understand the nature of its existence. Or maybe just what kind of sensors and motors the craftsmen over at WowWee managed to cram into a “robot” with an MSRP of only $15 USD.
[Josh Levine] mercilessly tears a Fingerling Monkey limb from limb on his blog, and points out some interesting design decisions made. While some elements of the toy are rather clever, there’s a few head-scratchers to be had inside the Fingerling. It’s interesting to see the final results of a decision process that had to balance the relatively rough life such a toy will live with the ever crucial cost of production.
The eyelids are particularly well thought out, operated by charging a coil under a magnet which is embedded in the plastic. Opening and closing the eyelids without a separate motor or gearbox is not only easier and cheaper, but prevents the possibility of damage if a child attempts to force open the eyes or otherwise manipulate the mechanism.
Other cost saving measures include the use of foil tape as a capacitive sensor, and simple ball-filled tilt sensors to detect orientation rather than an expensive accelerometer.
Interestingly, other parts of the toy seem overengineered in comparison. A cam and limit switch are used to detect when the Fingerling’s head has turned to its maximum angle, when it would have been cheaper and easier to simply detect motor stall current.
If you’re interested in seeing what makes popular toys tick, we’ve got a number of plaything tear downs which are sure to keep you satiated until the next big holiday toy rolls around.