Astra Readies Secretive Silicon Valley Rocket; Firm Exits Stealth Mode, Plans Test Launch

After the end of the Second World War the United States and the Soviet Union started working feverishly to perfect the rocket technology that the Germans developed for the V-2 program. This launched the Space Race, which thankfully for everyone involved, ended with boot prints on the Moon instead of craters in Moscow and DC. Since then, global tensions have eased considerably. Today people wait for rocket launches with excitement rather than fear.

That being said, it would be naive to think that the military isn’t still interested in pushing the state-of-the-art forward. Even in times of relative peace, there’s a need for defensive weapons and reconnaissance. Which is exactly why the Defense Advanced Research Projects Agency (DARPA) has been soliciting companies to develop a small and inexpensive launch vehicle that can put lightweight payloads into Earth orbit on very short notice. After all, you never know when a precisely placed spy satellite can make the difference between a simple misunderstanding and all-out nuclear war.

More than 50 companies originally took up DARPA’s “Launch Challenge”, but only a handful made it through to the final selection. Virgin Orbit entered their air-launched booster into the competition, but ended up dropping out of contention to focus on getting ready for commercial operations. Vector Launch entered their sleek 12 meter long rocket into the competition, but despite a successful sub-orbital test flight of the booster, the company ended up going bankrupt at the end of 2019. In the end, the field was whittled down to just a single competitor: a relatively unknown Silicon Valley company named Astra.

Should the company accomplish all of the goals outlined by DARPA, including launching two rockets in quick succession from different launch pads, Astra stands to win a total of $12 million; money which will no doubt help the company get their booster ready to enter commercial service. Rumored to be one of the cheapest orbital rockets ever built and small enough to fit inside of a shipping container, it should prove to be an interesting addition to the highly competitive “smallsat” launcher market.

Have Rocket, Will Travel

It’s not hard to read between the lines when looking at the DARPA Launch Challenge requirements; they’re looking for a small rocket that can be launched on extremely short notice, even when the launch site, payload, and target orbit aren’t disclosed ahead of time. If that sounds a lot like a mobile ICBM launcher, that’s because it basically is. While the low payload requirements of the Launch Challenge (Astra’s rocket can only lift 150 kg to orbit) means the launcher DARPA is looking for could never carry much of a warhead, the concept is effectively the same: launch quickly and from a location your enemy can’t easily predict.

After landing, the rocket is transported via truck to the launch site.

Astra has come up with a unique solution. Rather than a traditional fixed launch structure on a permanent pad, their rocket uses a mobile launch “table” that can be transported with the vehicle. The entire operation can be fit inside of a shipping container, meaning the rocket and its ground support equipment can easily be transported to the launch site inside of a cargo plane, on a train, or even towed through the streets by a truck without arousing suspicion. When the container arrives at a suitably flat location, the mobile pad is set up and the rocket is pulled out of the container.

Incidentally, this is very similar to how the German V-2 rocket was launched. Knowing the Allies would quickly target any permanent launch structure with a bombing run, the rocket would be transferred to the front lines over rail lines and then towed out to the launch area with a truck shortly before liftoff. A mobile platform was erected on a flat area like a field or parking lot, and the rocket was tilted onto it. The whole process only took 90 minutes for a well trained team, allowing the Germans to launch as many as 100 rockets per day.

DARPA isn’t looking for that kind of rapid turnaround, but they would like something that could go up in as little as a few days. There’s also a list of predetermined sites that DARPA wants to launch from, so the rocket doesn’t technically need to be quite this mobile. But from a commercial standpoint, the idea of a portable launcher that could be transported closer to the customer is something that Astra co-founder Adam London says aligns well with the company’s goals.

Flying Under the Radar

Part of the reason so few people have heard of Astra is because the company hasn’t existed for all that long. At least, not in its current form. In 2005 Adam London founded Ventions LLC, a company that specialized in developing small liquid propellant rocket engines that were used in several DARPA and NASA projects. When London met Silicon Valley entrepreneur Chris Kemp in 2016, the two decided to start Astra as a way to take that engine experience and built a new launch vehicle around it.

Performing an engine test in Alameda

Five of these engines, each about the size of a lawn mower and developing approximately 6,000 pounds of thrust, power the first stage of the rocket. Like with Rocket Lab’s Electron, electric pumps are used to push liquid oxygen and kerosene into the combustion chamber instead of the heavy and complex turbopumps traditionally used by liquid rockets. There isn’t much information known about the second stage, other than the fact that it uses a smaller engine the company has named after Aether, god of the upper sky from Greek mythology.

There are a number of advantages when designing a smaller rocket, but one that might not be immediately obvious is how much easier it is to test. Astra was able to conduct full-scale engine firings at the nearby Alameda Naval Air Station with relatively little fanfare outside of local news agencies reporting on the noise they produced. They also conducted two sub-orbital test launches in 2018 from Alaska’s Pacific Spaceport Complex in near total secrecy. There’s some debate about how successful these two flights were, but by all accounts both vehicles at least got airborne even if they didn’t reach their target altitudes.

The Last Hurdle

Astra has demonstrated the rocket’s key systems, but they still haven’t sent a payload into orbit. In fact, at this point they haven’t even flown a second stage yet; the sub-orbital flights in 2018 both used a dummy upper stage known as a mass simulator. If the rocket’s big enough you can use a Tesla Roadster for this purpose, but in this case it was probably just a block of steel or concrete.

Will this tiny rocket, the last of over 50 proposals received by DARPA, complete the Launch Challenge? We won’t have to wait long to find out. The first orbital test flight for Astra’s rocket is currently scheduled for 3:30 EST on March 1st, and thanks to the magic of live streaming video, you’ll be able to watch from the comfort of your own smartphone. Astra will still have to fire off a second rocket within a few weeks to receive the full prize payout, but just achieving orbit on the first launch would be an incredible accomplishment for this young company.

27 thoughts on “Astra Readies Secretive Silicon Valley Rocket; Firm Exits Stealth Mode, Plans Test Launch

    1. So as with a lot of rocket tests, this has become something of a moving target already. Up until a few hours ago, the test flight was scheduled for today (the 28th), but now it’s been moved to tomorrow.

      In place of the launch this afternoon they will be doing a “wet rehearsal”, where the rocket is fueled and everything happens as it would during a launch except for the actual flight. That is still being live streamed, and is what the video is currently pointing to.

      It’s always possible the test will be delayed again, so we’ll try to keep the post/video edited with the most up-to-date info until it actually happens.

      1. As a frequent driver to Vandenberg from Berkeley, I have learned that you see one launch for every three you go to. This is somewhat painful since it is a 5 hour drive each way. When I happen to be in Florida, my record is three launches for four attempts, but I have never managed to be at KSC LC-39, by far the closest you can legally get to a rocket launch.

        1. Like the one time I have been to USA and to Florida when I nearly could watch a space shuttle launch. Unfortunately it got canceled/delayed. And for me, living in Europe it’s not a 5h drive but it would be a 10h flight. :-)

  1. How big a lawnmower are the motors the size of, a little 14″ cut electric for handkerchief lawns or a mid size tractor serious groundskeeping type?

    I’d prefer a more convenient unit, like the volume of 15 ostrich eggs, or the length of a windshield wiper. I mean, use reddit standard bananas if you have to.

      1. Anyone really familiar with some variety of landscaping equipment, would have realised I meant mid size tractor sized, designed to be a lawnmower, vehicle, that is like a tractor running ass backwards.

        1. How in the world from what you wrote would anyone “familiar with some variety of landscaping equipment” be led to believe its a mid sided tractor? That is a perplexing assumption that was carried out and a mistake if one would more correctly assume, as a writer of hackaday, the intended audience would rip an assumption like that to shreds because we value, in general, absolutes more than generalizations.

  2. I go to USF (the school who’s payload is on it) – and honestly, it was the worst designed hardware I have ever seen. The cubesat is a hodgepodge of terrible senior design projects and I entirely expect it to catch fire when they turn it on.

      1. If you have both oxidizing and reducing agents, you can make fire in space. That’s how chemical rockets and exploding bolts works.

        You know the common Tantalum capacitors and Li-ion batteries both have oxidizing and reducing agents, right? They are also temperamental and can catch fire if you mistreat them. They are not unusual to be in a cubesat.

        1. Don’t tell me, learn them people in “control” of that sat that was tumbling too bad to function the other month, maybe they can pop a cap or sacrifice a battery to get it halfass straightened out.

        2. If it’s truly terrible, then it won’t even have tantalum capacitors in it. They wouldn’t have had the understanding to specify them.

          If you get anything approved for space, it can’t be as bad as some of the electronics projects put out by students who took engineering with minimal electrical engineering courses. I’m seriously talking about people who don’t know how to use a BJT and don’t understand that an Arduino can’t supply an ampere of current to drive a motor, or what an “Ampere” is for that matter.

          1. This honestly. I watched every one of their project presentations. I’m not saying this to be mean, but they were not the brightest students. I don’t think they went through any “approval” process at all, nothing is rad hard or anything like that, it’s just a pile of arduinos in a box.

    1. Probably they really don’t care about the payload. Cubesats instead of a chunk of concrete or an RC model of a Tesla. It’s all good as long as there are no liquids to slosh around.

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