Caveat emptor is good advice in general, but in the wilds of eBay, being careful with what you buy could be life-saving. To wit, we present [Les Wright]’s teardown and very ginger power-up of an eBay tattoo-removal laser power supply.
Given that [Les] spent all of around $100 on this widowmaker, we’re pretty sure he knew what he was getting himself into. But he likely wasn’t quite prepared for the scale of the sketchiness this thing would exhibit. The deficiencies are almost too many to number, starting with the enclosure, which is not only made completely of plastic but assembled from individual sheets of flat plastic stock that show signs of being glued together by hand. Even the cooling water tank inside the case is pieced together this way, which probably led to the leaks that corroded the PCBs. Another assembly gem is the pair of screws the big energy storage capacitor is jammed under, presumably to hold it in place — because nothing says quality like a BOM that can’t spring for a couple of cable ties. Click through the break to read more and see the video.
As for the electronics, things got a little spicy when [Les] bravely powered this thing up. The power entry, devoid of ground wiring, incidentally, emitted a shower of sparks when switched on. The PCB was full of surprises, from resistors with outer coating blasted away to shorted semis and capacitors. [Les] replaced those, cleaned up the water damage, and gave it another go. To his surprise, he found that it worked well enough to power his previous and less lethal eBay find, and with a minimum of magic smoke released. It did, however, manage to strike an arc inside the laser tube’s flash lamp from time to time, an unusual and undesirable failure mode that would likely melt the tube if [Les] wasn’t so fast on the e-stop. Fun times.
It seems like the best use of this nasty little beast is as a cautionary tale: if you ever decide to get rid of that regrettable ink, you might want to quickly check over the equipment beforehand.
I wonder where you should connect the ground wire, as this power supply has no obvious place for it. Perhaps it should go into the water tank, so when the water leaks it can serve as a grounded chassis.
Connection of ground to water tank is bonding. Grounding would be in this case connection to source ground which ultimately leads to Earth and a grounded source conductor.
I have done a lot of construction of enclosures like this as I get sheets of polystyrene for free from work, I have never dared sold it as a product though, and never anything exceeding 24 volts
@18:30 “I’m surprised that no one has been killed by one of these”
How sure are you about that? How would you know if half a dozen people led out their magic smoke because of this thing?
I don’t, but I have googled. Nothing seems to turn up, even anecdotally. I would be unsurprised if something did turn up though!
If the supply of hot-melt glue dried up….
…the entire economy of China would be brought to it’s knees.
“Scars are like tattoos, but with better stories.”
-poster seen at Northern Tools