Hacking A Coffee Machine For A Better Brew

February 14, 2013 by 33 Comments

Senseo coffee makers are automated brewers that use coffee pods. [Ronald] had one, but wasn’t satisfied with the quality of the coffee it produced. His solution was to hack it apart and build his own automatic coffee machine with the innards.

The coffee brewing part of the system is controlled by an ATmega8. This reads the temperature using the NTC sensor from the original machine and actuates the various parts of the Senseo machine, and the added grinder. The timing was all done by trial and error, optimizing for the best cup of coffee.

Keeping with the trend of adding Raspberry Pis to everything, [Ronald] connected one to this build for remote control. He runs a very hacked version of LCD2USB which deals with communicating with the RPi. An Apache web server hosts a PHP script to provide a user interface, which runs a C program to tell the system to start brewing.

Unfortunately, [Ronald] didn’t give us a link to his web interface, so we can’t remotely brew him coffee. However he did provide all of the source for the project in his write up.

555-timer Charges Lead Acid Batteries

February 14, 2013 by 16 Comments

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[Kenneth Finnegan] took the focus of a great design and redirected it to solve his own problem. What results is this lead acid battery charger based on the 555 timer. It’s not a top-of-the-line, all the bells and whistles type of charger. But it gets the job done with a readily available IC and no need to code for a microcontroller.

The original idea came from a solar battery charger entered in the 555 timer contest. The main difference in application between that and [Kenneth’s] application is the source. A solar array or wind turbine is limited on how much juice it can produce. But mains power can push a shocking (har-har) amount of current if you’re not paying attention. Herein lies the alterations to the circuit design. To control this he’s using a Laptop power supply as an intermediary and only implementing the constant current portion of the tradition 3-stage lead acid charging profile (those stages are explained in his write up).

He did a talk on the charger at his local radio club. You can see the 90-minute video after the break.

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Toroid Winding Cheat

February 13, 2013 by 68 Comments

When you need a toroid the easiest source is often to wind it yourself. The problem being that placing a few hundred windings around a ferrite ring is a real drag, especially if you have to make several of them. This cheat developed by [Jim W.] will save a lot of time. He cuts the ring in half for the winding and reassembles it afterward.

Here you can see that he has half of the core mounted in a drill chuck. To get to this point he scored the ferrite before clamping half in a vice and whacking the extruding half with a block of wood and a hammer. He hasn’t found a perfect solution for scoring the material (a utility knife or a triangular file both work but have drawbacks). Leave a comment if you’ve got any bright ideas.

Once the core is in two pieces he used some copper pipe with one end flattened and bent to the shape of the ring segment. With it hot glued in place he takes it for a spin (shown in the clip after the break). Once the windings are done a bit of super glue recombines the halves. This sort of thing is great for monitoring power use.

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Hackaday Links: Valentine’s Day, 2013

February 13, 2013 by 5 Comments

It’s not too late to hack your own Valentine’s day gifts. Here’s four projects to get you headed in the right direction.

Heart-shaped box

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[Ian] built what he calls the Valentine’s gift bomb. It’s a cigar box with this LED heart on the top. A servo motor latches the lid from the inside and won’t open until the thing goes off on the big day. (sorry, no link to this one as he just sent us the pictures found after the break).

A Blinky Bouquet

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[Ryan] shows us how to make a felt bouquet and then light things up with some LEDs.

Pictures in a bottle

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Reuse that old incandescent bulb by adding LEDs and heart-shaped pictures inside the glass enclosure.

Robot love

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This cocoa container turned robot cat calls, raises its eyebrows, and blinks the LEDs eyes when she presses the button on top.

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Roll Your Own LoJack Clone

February 13, 2013 by 34 Comments

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If you’ve ever worried about your car getting stolen this hack can help give you some piece of mind. It’s a cellular enabled geolocation device. These things have been in use for some time, the most common brand we know of is the LoJack. That company gives you a little box to install on the vehicle and if it ever goes missing they can grab the coordinates and forward them to the authorities. This custom version builds a lot into an addon board for an EFM32 board.

The image above shows the main components of the add-on: the GPS module and the GSM modem. Along the top edge of the board is the voltage regulator circuits which aim to keep the standby power to the slightest of trickles so as not to drain the car’s battery. What you can’t see is the SIM card slot which is located on the underside.

You can find the Eagle files for the design at the link above. We’ve embedded the video description of the project after the break.

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Wall-wart Retrofitted With A High-power LED Supply Circuit

February 13, 2013 by 10 Comments

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This custom circuit board picks up some of the pieces from a wall wart to drive a high-power LED.  The basic concept is to keep the high-voltage components and swap out the low voltage ones for parts that will be able to drive the 10W load.

The PCB is custom designed, but you can see that it was shaped to match the wall wort’s original board. To the right is the original 500mA transformer. The low-voltage side uses an LM393 because of its dual-comparators. This provides feedback for both current and voltage and is a perfect compliment for the TOP242. We haven’t seen that part before, but [Mincior] says that it’s nice for this application as it has safety features that lock down the chip if power or temperature are above spec. Once the replacement is nestled inside of the plastic case it looks stock and makes sure that your custom LED fixtures will stand the test of time safely.

X-Labs Hackerspace Completes A Big 2-year Tesla Coil Build

February 13, 2013 by 7 Comments

It’s a bit difficult to estimate the size of the Tesla coil from this picture, but look closely at the hand rail on the red-orange wall to the left and that helps. The 10-foot tall musical Tesla Coil project has been on-going for about two years. But the team at X-Labs — a hackerspace affiliated with the University of South Florida — finished it just in time for the University’s engineering expo later in the month. There’s some information about it to be found in the recent student newspaper article on the project. A lot more build details are found on the groups website, although that post is quite old.

You can’t call it a musical coil unless there’s a demo video, and that can be seen after the jump. What better to test the thing than by playing the Super Mario Bros. theme? We’re actually more partial to the Imperial March (it’s also fun to hear played on stepper motors).

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