Printing PCBs On A Junked Epson Printer

April 24, 2012 by Brian Benchoff 28 Comments

When it comes to making PCBs at home really quickly, there’s not much to improve upon with [Ryan]’s bodged up Epson printer that prints an etch mask directly on a piece of copper clad board.

Like most of the direct to copper PCB printer conversions we’ve covered ( 1, 2, 3 ), [Ryan]’s build relied on an Epson printer and Mis Pro yellow ink. The Mis Pro ink is one of the most etch-resistive substances that can be shot out of an inkjet printer, and Epson printer cartridges use a piezo pump that is perfect for squirting ink out on command.

After tearing the printer apart and lifting the print head a bit, [Ryan] needed a proper feed system to control where on the copper he was printing. He managed to make a board carrier out of a sheet of aluminum. By taping down the copper clad board, everything seems to work phenomenally.

After the break you can check out how fast [Ryan] can print out a fully etch-resisted PCB. It’s not improbable that he could produce a few dozen boards an hour; something our toner transfer PCB production method would kill for.

via makezine

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A 3D Pantograph

April 19, 2012 by Jeremy Cook 17 Comments

It seems that there is no end to ingenious woodworking tools, such as this 3-D Router Pantograph from [Woodgears.ca]. The pantograph, a design using linkages to trace and scale drawings, may have been invented in the 1600s, but if we were honest, most of us haven’t heard of this device. This particular pantograph is able to trace letters or other stencils in three dimensions by pivoting about an additional axis.

If you’re wondering where to get these stencils, they’ve got you covered with an online stencil generation tool. However, if you want to make even more detailed stencils, we might recommend using a free drafting tool such as Draftsight (here’s a review), or Sketchup.

[Woodgears] gives a good explanation of how it’s made in the video after the break. You can also buy plans for it if you want templates to use to cut everything. Continue reading “A 3D Pantograph” →

Android App Review: ADSdroid Gives You Every Datasheet, Ever

April 18, 2012 by Brian Benchoff 34 Comments

A few months ago when I reviewed the Android electronic reference app ElectroDroid, I made the offhand remark that a front end app for alldatasheet.com would be a killer mobile electronic reference app. [András Veres-Szentkirályi] accepted my challenge and built ADSdroid, the unofficial Android app for alldatasheet.com. You can check out my complete review after the break.

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View Gerber Files In 3d In Your Browser

April 17, 2012 by Caleb Kraft 19 Comments

[Mark] wrote in, eager to show off this new tool he’s created to view your gerber files in 3d. He also wrote an instructible to go along with it, to help you figure out how to use the tool. Being an in-browser tool also means you can shoot it to your friends for a quick 3d review as well. Some of you may not feel that the 3d view is that helpful to the process, but we think that this is a welcomed feature that just might get some use around here.

[Mark] points out that it is still being actively developed, so please shoot him bugs via the form on the website if you should encounter any.

Communicating From Anywhere With A SPOT Connect

April 17, 2012 by Brian Benchoff 11 Comments

[Nate] over at Sparkfun put up a great tutorial for using the SPOT personal satellite communicator with just about any microcontroller. These personal satellite transmitters were originally intended to pair with the bluetooth module of a smart phone, allowing you to send a short 41-character message from anywhere in the world. Now, you can use these neat little boxes for getting data from remote sensors, or even telemetry from a weather balloon.

[Nate]’s teardown expands on [natrium42/a>] and [Travis Goodspeed]’s efforts in reverse-engineering the SPOT satellite communicator. The hardware works with the Globalstar satellite constellation only for uplink use. That is, you can’t send stuff to a remote device with a SPOT. After poking around the circuitry of the original, first-edition SPOT, [Nate] pulled out a much cheaper SPOT Connect from his bag of tricks. Like the previous hacks, tying into the bluetooth TX/RX lines granted [Nate] full access to broadcast anything he wants to a satellite sitting in orbit.

We’ve seen the SPOT satellite messaging service put to use in a high altitude balloon over the wilds of northern California where it proved to be a very reliable, if expensive, means of data collection. Sometimes, though, XBees and terrestrial radio just aren’t good enough, and you need a satellite solution.

The SPOT satellite service has an enormous coverage area, seen in the title pic of this post. The only major landmasses not covered are eastern and southern Africa, India, and the southern tip of South America. If anyone out there wants to build a transatlantic UAV, SPOT, and [Nate]’s awesome tutorial, are the tools to use.

Tip ‘o the hat to [MS3FGX] for sending this one in.

DIY Battery Powered Soldering Iron

April 16, 2012 by Brian Benchoff 46 Comments

When it’s time to get started on a project and put our irons in the fire, we usually reach for a nice Weller or Hakko soldering iron. Unfortunately, that isn’t possible when we’re soldering something away from a wall outlet. Portable soldering irons usually range from slightly to completely terrible, and [Adam] thought he could do better. He put together an Instructable for a portable battery-powered soldering iron that’s extremely easy to build.

[Adam]’s project mounts a standard Radio Shack soldering iron tip in an E-10 flashlight bulb socket. Power is provided by 6 Volts of AA batteries, with a small switch added for the obvious safety concerns. Although [Adam] could have added a small project box, he chose to build his entire project around a piece of wood. This is an excellent choice in our humble opinion; wood doesn’t melt, has very low thermal conductivity, and anyone using this iron should be smart enough to turn it off if the handle starts smoking.

While this isn’t the best possible portable soldering iron (we’re partial to the disposable-lighter-fueled torches with a soldering iron attachment), it’s much better than the ColdHeat soldering iron that received consistently bad reviews.

Edit: [Adam] updated his build to be a little safer after this story was posted. We changed the original title pic to reflect this; here’s the old one.

Wooden CNC Touch Probe

April 10, 2012 by Mike Nathan 3 Comments

diy-touch-probe

[Gary] sent a few pictures of his latest project our way via Flickr, which we thought a few of you CNC owners might be interested in. He has been working with his CNC machine a lot lately and decided it was about time he built a touch probe for his rig.

His initial goal was to use the touch probe to ensure his CNC table was perfectly level, but we’re thinking it will be helpful for a lot of different projects in the future. [Gary] says he was really looking to put together a proof of concept device, but that things worked out so well he had to share.

His probe seems to work very well, even without the fit and finish of others we’ve seen in the past. The body of the probe itself was built using several layers of quarter inch plywood, housing three sets of two screws. The screws are wired together in order to form a closed circuit when the brass probe is inserted. When the probe makes contact with a solid object, the circuit is broken, and the coordinates of the probe’s head are recorded.

Though [Gary] admits that he was not super careful when it came to building the probe, we think the results speak for themselves. For a first iteration its scanning abilities are pretty impressive – we can’t wait to see version 2.