Cardboard Vs. Laser Shootout: A Tale Of Speed And Power Settings

You probably already know that cardboard is versatile, but that goes far beyond the corrugated stuff. There are many types of cardboard out there, some of which you may not even be aware of. In the video after the break, [Eric Strebel] goes through them all and pits each one against his 50 W water-cooled laser with air assist, making a nice reference for himself in the process.

The point of this shootout is to find the optimum speed and power settings for each of these materials using a free power versus speed file. [Eric] almost always runs the thing somewhere between 10% and 50% power, so that’s the range represented here. He’s looking for two things: the settings that leave the least amount of kerf (make the thinnest cut line) and make the cleanest cuts without producing a lot of residue.

[Eric] divided his contestants into three weight classes, the heavyweights being butter board, chip board, mat board, and illustration board All of these are thicker than 1mm. On the middleweight roster, you have railroad board, 4-ply Bristol board, and stencil board, and all of these are under 1mm thickness. Finally, we have the lightweights — yupo paper and 300 series Bristol board, both of which are less than ½ mm thick.

To test their model-making capabilities, [Eric] made a cube out of each material. Once the glue is dry, he peels off the painter’s tape and goes through the various pros and cons of them all. Be sure to check it out after the break.

Of course, you don’t have to hit up the art store to have fun with cardboard — just visit your recycling bin and mix up some cardboard pulp for sculpting and molding.

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Crafternoon: Forget Potatoes, We’re Making Stamps With Lasers

No, that’s not Heisenberg without his hat. It’s [Jens], and he laser-cut a stamp of his face out of EVA foam. He made the laser cutter himself, which we covered a couple of months ago.

Let’s take a brief interlude to discuss your beautiful eyeballs. Keep them safe, okay? If you’re going to play with lasers, be smart and protect yourself according to the wattage and wavelength. Alright, back to business.

[Jens] started by making a stencil from a photo using this tutorial. He added a frame and supports around his face to keep everything where it should be. [Jens] then turned to Inkscape to generate the g-code using the laser plugin and then proceeded to cut his countenance into EVA foam.

After gluing the foam to a wood backing, he cut off the supports. Now it’s ready to stamp. You could use a brayer if you have one or maybe your wife’s rolling pin to apply whatever ink or paint you want to use. [Jens] loaded up his stamp with a sponge.

Retrotechtacular: Shedding Light On Holograms

This week’s Retrotechtacular is a 1972 introduction to holography produced by the fine folks at Encyclopædia Britannica. It details quite admirably what holograms are and how they’re made.

Holograms are quite different from photographs, though both are recorded on film. Holography is based on the additive effects of waves: two crests of equal amplitude create a larger crest, while a crest and a trough of equal amplitude cancel each other out, causing an interference effect. The video demonstrates the concept nicely with water ripples and explains that the same effect happens with sound waves and light waves.

Lasers are the key to the intense and spectrally pure light required for holography. Incandescent light consists of too many wavelengths to be effectively split into two identical light wave sources. To create a hologram, a laser is split with an optical device into two beams. One beam is focused directly on the object being recorded and is called the object beam. The second beam is directed away from the scene through a series of mirrors and shone directly onto a film emulsion.

The film records the interference between the waves of the two beams. It appears to be blank after development, but upon close inspection reveals stripes of light and dark. When the exposed film is placed in the path of only the reference beam, the interference patterns recorded on the film split the beam back into two, recreating the scene. With the aid of a screen for projection, the hologram can be seen showing the original object in 2D. Another big difference between photographs and holograms is that even a small portion of a hologram can reproduce the entire scene, but a piece of a photograph is just that.

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