Passive evaporative cooling has been used for centuries to reduce temperatures. Heat is drawn off as water evaporates, which in turn reduces temperature. The more efficiently this process happens the greater the temperature differential, and that’s exactly what the 3D-printed structure pictured above aims for. Created at the Graz University of Technology in Austria, the cubes noticeably reduce surrounding air temperature thanks to their careful construction. As long as they’re kept wet, anyway.
The key is exposing the maximum amount of water to the maximum amount of airflow, and there are two ways the prototype cooling wall — which is 3D printed from a special clay mixture — does this.
First, the macro design of the 3D-printed blocks maximizes surface area. If the cube in the image above looks familiar, that’s because it’s the gyroid infill pattern. Gyroid is a porous pattern with no “dead ends” or closed sections, and the fact that it 3D prints cleanly with no supports also makes it an ideal structural candidate.
The second advantage is the clay used for the blocks themselves. Firing clay at a low temperature keeps it porous, but this particular mixture goes even further. It’s a bio-inspired formulation of clay, fungal mycelium, and wood chips. After printing, the cubes are fired and the fungus and wood chips burn away, leaving a network of thread-like capillaries with occasional larger pockets throughout.
The result is a porous ceramic cube with a massive evaporative surface area relative to its size. A practical test in a hot attic showed the air near a water-laden cube was nearly 7º C lower, a noticeable difference.
A home experimenter might not have access to fancy mycelium-laced clay mixtures, but it still strikes us as something that could be tried out at home. After all, clever hackers have successfully made DIY versions of passive cooling paint.
