Robot Magazine has a great article about how to machine custom robot parts. In this article [Matt Bauer] shows the basics of making custom robot parts and skeletal brackets for his humanoid robot creations using a CNC mini-mill. He uses a custom jig overlay designed to make cutting thin sheet stock much easier and to protect his equipment. This template concept creates a platform for many other custom parts going forward. [Matt] includes the .nc g-code files as well as a “how-to” PDF  in a ZIP file.