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A 3D Printed Blooming Rose For (Next) Valentines Day

March 17, 2019 by 5 Comments

Inspiration runs on its own schedule: great ideas don’t always arrive in a timely manner. Such was the case with [Daren Schwenke]’s notion for creating a 3D-printed blooming rose for his valentine, a plan which came about on February 13. Inspired by [Jiří Praus]’s animated wireframe tulip, [Daren] figured he could make a rose from clear printed petals colored by RGB LEDs. 24 hours seemed tight but sufficient, so he diligently set to work, but – after a valiant effort – finally had to extend the schedule. It’s now more than a month later, and tweaks to the design continue, but the result is nothing short of spectacular.

We first saw a discussion of the idea over on Hack Chat, and followed as it evolved into a project on hackaday.io. There, you can read the full details of the trials and tribulations that had to be endured to make this project happen. From a printer that wouldn’t boot, through testing PLA, TPU, and nylon filament, trying a number of different approaches for springs and hinges to operate the petals, and wiring the delicate DotStar LEDs with magnet wire, you can get a really good sense of the amount of experimentation it takes to complete a project like this. If you know anyone who still thinks 3D printing is as easy as clicking a button, send them over to read the logs on this project.

An early try at forming PLA petals

What finally materialized is a terrific combination of common hacker technologies. The petals are printed flat in nylon, then formed over a hot incandescent chandelier bulb. The stem and leaves are also printed, but the side stem has a piece of magnet wire embedded in the print as a capacitive touch sensor; when the leaf is touched, the rose blossom opens or closes. Magnet wire for the LEDs and a connecting rod for the mechanics run through the main stem to the base, where a 9g servo is responsible for controlling the bloom. The whole thing is controlled, naturally, with an Arduino. To move the project along a little more quickly, [Daren] enlisted the help of another Hack Chat denizen, [Morning.Star], who did an amazing job on the software without any access to the actual hardware.

Be sure to check out the video of the rose in action, after the break.

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Reverse Engineering Keeps Keck Telescopes on Track

February 26, 2019 by 12 Comments

Perched atop a dormant volcano far above the roiling tropical air of the Big Island of Hawai’i sit two of the largest optical telescopes in the world. Each 10-meter main mirror is but a single part of a magnificent machine weighing in at some 400 tons that needs to be positioned with incredible precision. Keeping Keck 1 and Keck 2 in peak operating condition is the job of a team of engineers and scientists, so when the servo amplifiers running the twelve motors that move each scope started to show their age, [Andrew] bit the bullet and rebuilt the obsolete boards from scratch.

The Keck telescopes were built over three decades ago, and many of the parts, including the problematic servo amps, are no longer made. Accumulated wear and tear from constant use and repeated repairs had taken their toll on the boards, from overheated components to lifted solder pads. With only some barely legible schematics of the original amplifiers to go by, [Andrew] reverse engineered new amps. Some substitutions for obsolete components were needed, the PCB design was updated to support SMD parts, and higher-quality components were specified, but the end result is essentially new amplifiers that are plug-in replacements for the original units. This should keep the telescopes on track for decades to come.

Not to sound jealous, but it seems like [Andrew] has a great gig. He’s shared a couple of his Keck adventures before, like the time a failed LED blinded the telescope. He’s also had a few more down-to-earth hacks, like fixing a dodgy LCD monitor and making spooky blinkeneyes for Halloween.

Building a Semiautomatic Swag Launcher

February 15, 2019 by 4 Comments

Regular readers of Hackaday have certainly seen the work of [Jeremy Cook] at this point. Whether you remember him from his time as a writer for this fine online publication, or recognize the name from one of his impressive builds over the last few years, he’s a bona fide celebrity around these parts. In fact, he’s so mobbed with fans at events that he’s been forced to employ a robotic companion to handle distributing his personalized buttons for his own safety.

Alright, that might be something of a stretch. But [Jeremy] figured it couldn’t hurt to have an interesting piece of hardware handing out his swag at the recent Palm Bay Mini Maker Faire. Anyone can just put some stickers and buttons in a bowl on a table, but that’s hardly the hacker way. In the video after the break, he walks viewers through the design and construction of this fun gadget, which takes a couple unexpected turns and has contains more than a few useful tips which are worth the cost of admission alone.

Outwardly the 3D printed design is simple enough, and reminds us of those track kits for Matchbox cars. As you might expect, getting the buttons to slide down a printed track was easy enough. Especially when [Jeremy] filed the inside smooth to really get them moving. But the goal was to have a single button get dispensed each time the device was triggered, but that ended up being easier said than done.

The first attempt used magnets actuated by two servos, one to drop the button and the other to hold up the ones queued above it. This worked fine…at first. But [Jeremy] eventually found that as he stacked more buttons up in the track, the magnets weren’t strong enough to hold them back and they started “leaking”. This is an excellent example of how a system can work perfectly during initial testing, but break down once it hits the real world.

In this case, the solution ended up being relatively simple. [Jeremy] kept the two servos controlled by an Arduino and a capacitive sensor, but replaced the magnets with physical levers. The principle is the same, but now the system is strong enough to hold back the combined weight of the buttons in the chute. It did require him to cut into the track after it had already been assembled, but we can’t blame him for not wanting to start over.

Just like the arcade inspired candy dispenser, coming up with a unique way of handing out objects to passerby is an excellent way to turn the ordinary into a memorable event. Maybe for the next iteration he can make it so getting a button requires you to pass a hacker trivia test. Really make them work for it.

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Laser Light Show Turned Into Graphical Equalizer

February 13, 2019 by 19 Comments

The gold standard for laser light shows during rock concerts is Pink Floyd, with shows famous for visual effects as well as excellent music. Not all of us have the funding necessary to produce such epic tapestries of light and sound, but with a little bit of hardware we can get something close. [James]’s latest project is along these lines: he recently built a laser light graphical equalizer that can be used when his band is playing gigs.

To create the laser lines for the equalizer bands, [James] used a series of mirrors mounted on a spinning shaft. When a laser is projected on the spinning mirrors it creates a line. From there, he needed a way to manage the height of each of the seven lines. He used a series of shrouds with servo motors which can shutter the laser lines to their appropriate height.

The final part of the project came in getting the programming done. The brain of this project is an MSGEQ7 which  takes an audio input signal and splits it into seven frequencies for the equalizer. Each one of the seven frequencies is fed to one of the seven servo-controlled shutters which controls the height of each laser line using an Arduino. This is a great project, and [James] is perhaps well on his way to using lasers for other interesting musical purposes.

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The Empire Strikes Back With The ESP8266

February 13, 2019 by 1 Comment

Like many of us, [Matthew Wentworth] is always looking for a reason to build something. So when he found a 3D model of the “DF.9” laser turret from The Empire Strikes Back intended for Star Wars board games on Thingiverse, he decided it was a perfect excuse opportunity to not only try his hand at remixing an existing 3D design, but adding electronics to it to create something interactive.

As the model was originally intended for a board game, it was obviously quite small. So the first order of business was scaling everything up to twice the original dimensions. As [Matthew] notes, the fact that it still looks so good when expanded by such a large degree is a credit to how detailed the original model is. Once blown up to more useful proportions, he modified the head of the turret as well as the barrel to accept the electronics he planned on grafting into the model.

He created a mount for a standard nine gram servo inside the head of the turret which allows it to rotate, and the barrel got an LED stuck in the end. Both of which are controlled with a NodeMCU ESP8266 development board, allowing [Matthew] to control the direction and intensity of the pew-pew over WiFi. He mentions that in the future he would like to add sound effects that are synchronized to the turret rotation and LED blinking.

For the software side of the project, he used Blynk to quickly build a smartphone interface for the turret. This is the first time he had used Blynk, and reports that outside of a little trial and error, it was some of the easiest code he’s ever written for the Arduino. This is a sentiment we’ve been seeing a lot of recently towards Blynk, and it’s interesting to see how often it shows up in ESP8266 projects now.

Looking ahead [Matthew] says he wants to paint and detail the turret, as the bright orange color scheme probably wouldn’t do terribly well on Hoth. If he can manage the time, he’d also like to add it to the long list of OpenCV-powered turrets that hackers love harassing their friends and family with.

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Palm-Sized Gatling Gun Has 32 Mini Elastics With Your Name On Them

February 13, 2019 by 15 Comments

One thing 3D printers excel at is being able to easily create objects that would be daunting by other methods, something that also allows for rapid design iteration. That’s apparent in [Canino]’s palm-sized, gatling-style, motorized 32-elastic launcher.

The cannon has a rotary barrel driven by a small motor, and a clever sear design uses the rotation of the barrels like a worm gear. The rotating barrel has a spiral formation of hooks which anchor the stretched elastic bands. A small ramp rides that spiral gap, lifting ends of stretched bands one at a time as the assembly turns. This movement (and therefore the firing control) is done with a small continuous rotation servo. While in theory any motor would do, using a servo has the advantage of being a standardized shape, and therefore easy to integrate into the design. A video is embedded below in which you can see it work, along with some close-ups of the action.

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Freeform Wire Frame Tulip Blooms To The Touch

February 12, 2019 by 5 Comments

Holidays are always good for setting a deadline for finishing fun projects, and every Valentine’s Day we see projects delivering special one-of-a-kind gifts. Why buy a perishable bulk-grown biological commodity shipped with a large carbon footprint when we can build something special of our own? [Jiří Praus] certainly seemed to think so, his wife will receive a circuit sculpture tulip that blooms when she touches it.

via @jipraus

This project drew from [Jiří]’s experience with aesthetic LED projects. His Arduino-powered snowflake, with LEDs mounted on a custom PCB, is a product available on Tindie. For our recent circuit sculpture contest, his entry is a wire frame variant on his snowflake. This tulip has 7 Adafruit NeoPixel in the center and 30 white SMD LEDs in the petals, which look great. But with the addition of mechanical articulation, this project has raised the bar for all that follow.

We hope [Jiří] will add more details for this project to his Hackaday.io profile. In the meantime, look over his recent Tweets for more details on how this mechanical tulip works. We could see pictures and short videos of details like the wire-and-tube mechanism that allowed all the petals to be actuated by a single servo, and the components that are tidily packaged inside that wooden base.

Need more digital expressions of love? We have no shortage of hearts. Animated LED hearts, illuminated acrylic hearts, and talking hearts. We’re a little short on flower projects, but we do have X-ray of a rose among others to accompany [Jiří]’s tulip.

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