servo

455 Articles

Gas Gauge Upgrade Keeps VW Restoration Classy

December 4, 2024 by 44 Comments

Getting every detail perfectly right is often the goal in automotive restorations, and some people will go to amazing lengths to make sure the car looks and acts just like it did when it rolled off the dealer’s lot all those decades ago. That ethos can be pushed a little too far, though, especially with practical matters like knowing how much gas is left in the tank. Get that wrong and you’ll be walking.

Unwilling to risk that cruel fate with his restoration of 1978 Volkswagen Bus, [Pegork] came up with a replacement fuel gauge that looks identical to the original meter, but actually works. The gas gauges on ’60s and ’70s VWs were notoriously finicky, and when they bothered to work at all they were often wildly inaccurate. The problem was usually not with the sender unit in the tank, but the gauge in the dash, which used a bimetallic strip heated by a small coil of wire to deflect a needle. [Pegor]’s “SmoothBus” modification replaces the mechanical movement with a micro servo to move the needle. The variable voltage coming back from the fuel sender is scaled through a voltage divider and read by an analog input on an ATtiny85, which does a little algorithmic smoothing to make sure the needle doesn’t jump around too much. A really nice addition is an LED low fuel indicator, a feature that would have saved us many walks to the gas station back in our VW days. Except for the extra light, the restored gauge looks completely stock, and it works far better than the original.

Hats off to [Pregor] for this fantastic restomod. As we’ve noted before, classic VWs are perhaps the most hackable of cars, and we applaud any effort to keep these quirky cars going.

A Robot Meant For Humans

November 26, 2024 by 11 Comments

Although humanity was hoping for a more optimistic robotic future in the post-war era, with media reflecting that sentiment like The Jetsons or Lost in Space, we seem to have shifted our collective consciousness (for good reasons) to a more Black Mirror/Terminator future as real-world companies like Boston Dynamics are actually building these styles of machines instead of helpful Rosies. But this future isn’t guaranteed, and a PhD researcher is hoping to claim back a more hopeful outlook with a robot called Blossom which is specifically built to investigate how humans interact with robots.

For a platform this robot is not too complex, consisting of an accessible frame that can be laser-cut from wood with only a few moving parts controlled by servos. The robot is not too large, either, and can be set on a desk to be used as a telepresence robot. But Blossom’s creator [Michael] wanted this to help understand how humans interact with robots so the latest version is outfitted not only with a large language model with text-to-speech capabilities, but also with a compelling backstory, lore, and a voice derived from Animal Crossing that’s neither human nor recognizable synthetic robot, all in an effort to make the device more approachable.

To that end, [Michael] set the robot up at a Maker Faire to see what sorts of interactions Blossom would have with passers by, and while most were interested in the web-based control system for the robot a few others came by and had conversations with it. It’s certainly an interesting project and reminds us a bit of this other piece of research from MIT that looked at how humans and robots can work productively alongside one another.

A black and white robot arm is held in a human hand against a grey background. Next to it, in white lettering, is the Arduino logo and the text, "Mini Robotic Arm."

Mini Robotic Arm Lets You Start Your Own Mini Assembly Line

October 24, 2024 by 25 Comments

Automating tasks with a robot sounds appealing, but not everyone has the budget for an Aismo or Kuka. [FABRI Creator] has a great tutorial on how to build your own mini robotic arm for small, repeatable tasks.

Walking us through the entire build, step-by-step, [FABRI Creator] shows us how to populate the custom-designed PCB and where to put every servo motor and potentiometer to bring the creation to life. This seems like a great project to start with if you haven’t branched out into motion systems before since it’s a useful build without anything too complicated to trip up the beginner.

Beyond the usual ability to use the arm to perform tasks, this particular device uses an Arduino Nano to allow you to record a set of positions as you move the arm and to replay it over and over. The video shows the arm putting rings on a stand, but we can think of all kinds of small tasks that it could accomplish for us, letting us get back to writing or hacking.

If controlling a robot arm with potentiometers sounds familiar, maybe you remember this robot arm with an arm-shaped controller.

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Should You Run Servo Horns Or Direct Couplings In Your RC Planes?

September 7, 2024 by 22 Comments

Whenever you buy a servo, it usually comes with a little baggie full of various plastic horns. Most of us pick our favorite and use it in our projects. Some of us hack them up, glue them back together, and do all kinds of weird things with them. And others skip them entirely, going for direct drive instead. In a new video, [Dynamix Systems] explores when going direct drive is the right solution.

The video primarily concerns servos as they’re used in the context of aero modeling. In this regard, the video points out that while stock servo horns are easy to use, they can be cumbersome and clumsy. For example, you often end up with horns and control linkages protruding out into the airstream, adding drag and generally making things a bit inelegant. They can also snag on things and easily damage your servos or controls.

Using direct shaft couplers can be a much tidier solution in some respects. The servo can be coupled directly to the axis of motion, allowing it to be hidden inside a wing or tail surface. It can require a little more finesse in installation and design, but they’re much less likely to snag on things or be damaged. There’s also a drag benefit if you do it right. [Dynamix Systems] notes that you’ll want to source some shaft couplers to do this properly, which you can make yourself or buy online fairly easily.

It’s great to see how tidy direct drive really is. We’ve seen some other nifty servo tricks of late, too. Video after the break.

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Building A Small Gyro Stabilized Monorail

August 27, 2024 by 10 Comments

Monorails aren’t just the core reason why The Simpsons remains on air after thirty-six seasons, twenty-six of which are unredeemable garbage. They’re also an interesting example of oddball rail travel which has never really caught on beyond the odd gadgetbahn project here and there. [Hyperspace Pirate] recently decided to investigate the most interesting kind of monorail of all—the gyro stabilized type—on a small scale for our viewing pleasure.

The idea of a gyro-stabilized monorail is to use active stability systems to allow a train to balance on a single very thin rail. The benefits of this are questionable; one ends up with an incredibly expensive and complex rail vehicle that must always run perfectly or else it will tip over. However, it is charming to watch in action.

[Hyperspace Pirate] explains how the monorail vehicle uses control moment gyroscopes to keep itself upright. The video also explains the more common concept of reaction wheels so the two systems can be contrasted and compared. It all culminates in a wonderful practical demonstration with a small 3D printed version of a 20th-century gyro monorail running on a 24″ track.

If you’re studying mechanical engineering this is a great project to pore over to see theoretical principles put into obvious practice. Video after the break.

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Automatic Garbage Can Keeps Cooking Cleaner

July 23, 2024 by 30 Comments

Over the last decade or so, we’ve been inundated with appliances with wireless or “smart” technology that is often of dubious utility. No one really needs a tablet in their refrigerator or Wi-Fi on their coffee maker. A less glamorous kitchen appliance that actually might benefit from some automation and connectivity is the garbage can, or “bin” for those speaking the Queen’s English, and [Mellow_Labs] is here to show off just how to get that done with this automatic garbage can lid.

As he explains, the real impetus behind this build is to not have to touch a dirty lid while cooking to avoid having to take time to wash one’s hands again afterwards. There are a few other design criteria as well; it has to be roommate-approved so nothing permanently attached to the lid, overly complicated, or with an unnecessary amount of wires or other fixtures. A servo with an extension sits on the lid itself, and when activated forces the lid open. A distance sensor provides basic gesture recognition and a microcontroller with wireless connectivity controls both and provides home automation integration as well. With a 3D printed case that includes a quick disconnect function for easy cleaning of the lid, the build was ready to be put into service.

The first iteration used an infrared distance sensor, but placing it by an open window caused it to continuously open and close since sunlight has the same wavelengths of light the sensor is tuned for. A quick swap with an ultrasonic sensor solved the problem, and the garbage can is working flawlessly in the kitchen now. Another appliance that is generally not targeted by off-the-shelf automation solutions is the range fume hood, but another build tackled that problem a while back.

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Photoresistor-based Single Pixel Camera

July 23, 2024 by 18 Comments

[Hugh] has been going back through episodes of the Hackaday podcast, and Elliot mentioned in episode 67 that it can often be inspiring to go back through the archives of Hackaday to find ideas for new projects. Well, he did just that and came across a single-pixel camera made using an infrared photodiode. He decided to try and hack together his own single-pixel camera, but this time on the cheap and using an ever simpler component – a photoresistor!

His description of the project tickled me – “I’ve used an ESP32, MicroPython, two servos, a peanut butter jar lid, a toilet paper roll, a paper towel roll, magnets and scrap wood for this version.” That’s certainly a much simpler bill of materials than the original (which was written up by Hackaday way back in 2015), which used a nice metal frame to hold everything together. However, there’s absolutely nothing wrong with improvising with things you happen to have to hand.

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