Moteus Open Source BLDC Controller Gets Major Upgrade

[Josh Pieper] of mjbots Robotic Systems just released a major revision to his moteus open sourced brushless DC (BLDC) electric motor controller. The update adds a flexible I/O subsystem which significantly expands the kinds of feedback encoders and peripherals the controller can accept. In the video below the break, [Josh] walks through eleven different example configurations. If you prefer, these examples are also presented in article form on his blog.

The moteus controller originally came about when [Josh] was developing the quad A0, an open source dynamic quadruped robot, along the lines of the MIT Mini Cheetah or Boston Dynamics robotic dogs, and wasn’t satisfied that existing controllers could do the trick. It’s a compact 50 mm square board based on an STM32G4, has an integrated magnetic encoder, and accepts external sensor connections. Interfacing with the board is via CAN-FD using a register-based scheme. A Python GUI tool provides name-based register access via a logical tree structure as well as real-time telemetry plotting capabilities for diagnostic and configuration tasks.

If you are using BLDC motors in your projects, definitely check this out. Even if you’re not using a moteus controller, [Josh]’s demonstrations of the various encoder feedback technologies is very interesting and educational. The entire project is open source, and both the hardware and software design files can be found on the project’s GitHub repository. For some users, this may be a major factor, considering that the latest ODrive BLDC controller offering has become closed source.

We wrote about the mjbots quad A0 in 2019, and you can follow the moteus project over on Hackaday.io. We also found this interesting video by [Skyentific] comparing three popular open source BLCD controllers including the moteus (second video below the break). There’s also the SimpleFOC project we covered last year if you want to dig in and learn more about field-oriented control of BLDC motors. Thanks to [Androiddrew] for the tip.

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Amazing Open Source Quadruped Capable Of Dynamic Motion

The more we read about [Josh Pieper]’s quadruped, the mjbots quad A0, the more blown away we are by his year of progress on the design. Each part of the robot deserves its own article: from the heavily modified brushless motors (with custom planetary gears) to the custom motor driver designed just for this project.

[Josh], realized early on that the off-the-shelf components like an ODrive just weren’t going to cut it for his application. So he designed his own board, took it through four revisions, and even did thermal and cycle testing on it. He ended up with the compact moteus board. It can pump out 400 Watts of peak power while its 3Mbit control protocol leaves plenty of bandwidth for real time dynamic control.

The motors and gearboxes are also impressive. It took thorough experimenting and taking inspiration from other projects  before he arrived at a 8108 quad copter motor modified and upgraded so heavily its own mother wouldn’t recognize it. This is all packed into a leg unit with three degrees of freedom that puts even the fanciest servo based quadruped to shame.

Finally it’s all packed into a neat four-legged robot frame with batteries and a Pi. You can get a video summary of the robot here or after the break, and we recommend reading his blog for some more images and details.

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