[Eric Strebel] is no stranger to pressure and vaccum tanks, regularly using them for all manner of resin casting jobs for his product design business. However, sometimes it becomes necessary to run equipment within a pressure tank, such as for rotomoulding or other similar jobs. In order to get power into a tank under pressure, [Eric] built a special plug with a hermetic seal to do the job. (Video, embedded below.)
The build starts with a large metal plug which screws into the pressure vessel, into which a square recess is machined. For the electrical passthrough, [Eric] selected GX-16 aviation connectors, in this case packing six conductors. The connectors are hooked up back-to-back through the hole in the metal tank plug, using bare copper wire. This is to avoid insulation on wires acting as a channel for gases to pass through. With the connectors wired up and an acrylic disc in place to stop overflow, the metal plug is filled with resin to create the hermetic seal.
Results are good, with the connectors functioning electrically and the resin acting as a perfect seal. There’s a small risk of short circuit with the exposed copper conductors, but [Eric] is exploring some easy solutions to avoid issues. We’ve seen his work before, too – like this great discussion on cardboard as a design tool. Video after the break.
Continue reading “How To Create Hermetically Sealed Electrical Connections”
Don’t write off your weird ideas — turn them into reality. For years, woodworkers have used pen bodies as a canvas for showing off beautiful wood. But what’s the fun in that? [JPayneWoodworking] made a pen out of Ramen noodles just to see if he could.
The process is pretty straightforward, as he explains in the build video after the break. He hammered the uncooked noodle mass into pieces small enough to fit a pen blank mold, but not so small that they’re unrecognizable. Then he poured in pigmented epoxy in orange, silver, and black. [JPayneWoodworking] chose those colors for Halloween, but rather than looking freaky, we think it makes the pen look like a bowl of beef broth-y goodness from a fancy Ramen place.
After adding the
flavor packet pigments, he put it in a pressure tank to remove all air pockets. Once it sets up, the process is the same as any other pen blank — take it for a spin on the lathe, polish it up, ream it out, and fit it with the parts from a pen kit. We’d like to see the look on the face of the next person to ask [JPayneWoodworking] for a pen.
Want to get into woodworking just to make weird stuff like this? We don’t blame you. But how does a hardware hacker such as yourself get started? [Dan Maloney]’s got you covered.
Continue reading “Ramen Pen Lets You Doodle With Noodles”