Ferrules And 3D Prints Revive Classic Microphone

March 8, 2024 by Dan Maloney 3 Comments

Contrary to what our readers may think, we Hackaday writers aren’t exactly hacking layabouts. True, we spend a great deal of time combing through a vast corpus of material to bring you the best from all quadrants of the hacking galaxy, but we do manage to find a few minutes here and there to dip into the shop for a quick hack or two.

Our own [Jenny List] proves that with this quick and easy vintage microphone revival. The mic in question is a Shure Unidyne III, a cardioid pattern dynamic microphone that has been made in the millions since the 1950s. She’s got a couple of these old classics that have been sidelined thanks to their obsolete Amphenol MC3M connectors. The connectors look a little like the now-standard XLR balanced connector, but the pin spacing and pattern are just a touch different.

Luckily, the female sockets in the connector are just the right size to accept one of the crimp-on ferrules [Jenny] had on hand with a snug grip. These were crimped to a length of Cat 5 cable (don’t judge) to complete the wiring, but that left things looking a bit ratty. Some quick OpenSCAD work and a little PLA resulted in a two-piece shell that provides strain relief and protection for the field-expedient connections. It’s not [Roger Daltry] secure, mind you, but as you can see in the video below the break it’s not bad — nothing a few dozen yards of gaffer’s tape couldn’t fix. Come to it, looks like The Who were using the same microphones. Small world.

Continue reading “Ferrules And 3D Prints Revive Classic Microphone” →

Simple Earphone Repair Saves A Big Chunk Of Cash

November 1, 2011 by Mike Nathan 26 Comments

shure_earphone_repair

[Spode] has been rocking out with a pair of Shure E4C earphones for about six years now, and he has no intentions of buying another set any time soon. The earphones cost him £200, so when the right channel started acting up, he decided to fix them rather than toss them in the trash bin.

His first attempt was successful, but just barely so. He ended up damaging the earphone case pretty badly, and in time the same problem reappeared. Undeterred, he opted to fix them once again, but this time around he did things differently.

Upon disassembling them, he found that his repair job had become frayed over time. [Spode] desoldered both drivers from the wires and cut them back a bit to expose some nice clean (and structurally sound) cable. He spent a little more time carefully soldering things back together to mitigate the chances of having to repair them again before replacing both earphone shells with a bit of black Sugru.

Having saved himself £200, [Spode] is quite happy with the repair. We probably would have tied an underwriter’s knot in each cable before soldering them to the drivers in the name of strain relief, though the Sugru should help with that.