Making Optical Glass From Ceran Stovetops

June 28, 2025 by Maya Posch 2 Comments

The Ceran discs, freshly cut from the old stovetop and awaiting polishing. (Credit: Huygens Optics)

Ceran is a name brand for a type of glass ceramic that has a very low coefficient of thermal expansion (CTE). This is useful for stovetops, but it is also a highly desirable property for optical glass. The natural question: Can an old ceramic stovetop be upcycled into something visually striking? This is the topic of the most recent video in [Huygens Optics]’s series on glass ceramics.

Interestingly, by baking sections of the Ceran glass ceramic for 10 minutes at 961 °C, the CTE can be lowered by another five times, from 0.5 ppm / °C to a mere 0.1 ppm / °C. Following baking, you need a lot of grinding and polishing to remove any warping, existing textures, and printing. After polishing with 220 grit by hand for a few minutes, most of these issues were fixed, but for subsequent polishing, you want to use a machine to get the required nanometer-level precision, as well as to survive the six to eight hours of polishing.

Following this final polishing, the discs were ground into mirrors for a Newtonian telescope. This raised a small issue of the Ceran being only 4 mm thick, which requires doubling up two of the discs using a very thin layer of epoxy. After careful drilling, dodging cracked glass, and more polishing, this produced the world’s first ceramic stovetop upcycled into a telescope. We think it was the first, anyway. All that’s left is to coat the discs with a more reflective coating and install them into a telescope frame, but even in their raw state, they show the potential of this kind of material.

If you decide to try this, and you’ve already cut up your stove, you might as well attack some kitchen bowls, too.

Continue reading “Making Optical Glass From Ceran Stovetops” →

A Giant Magellan Telescope Needs Giant Mirrors

November 24, 2017 by Gerrit Coetzee 47 Comments

The Giant Magellan Telescope doesn’t seem so giant in the renderings, until you see how the mirrors are made.

The telescope will require seven total mirrors each 27 feet (8.4 meters) in diameter for a total combined diameter of 24.5 meters. Half of an Olympic size pool’s length. A little over four times the diameter of the James Webb Space Telescope.

According to the website, the mirrors are cast at the University of Arizona mirror lab and take four years each to make. They’re made from blocks of Japanese glass laid out in a giant oven. The whole process of casting the glass takes a year, from laying it out to the months of cooling, it’s a painstaking process.

Once the cooling is done there’s another three years of polishing to get the mirror just right. If you’ve ever had to set up a metal block for precision machining on a mill, you might have an idea of why this takes so long. Especially if you make that block a few tons of glass and the surface has to be ground to micron tolerances. A lot of clever engineering went into this, including, no joke, a custom grinding tool full of silly putty. Though, at its core it’s not much different from smaller lens making processes.

The telescope is expected to be finished in 2024, for more information on the mirror process there’s a nice article here.