Scaled-Up Matches Are Hilarious And Moderately Effective

Regular matches are fine for lighting candles and the like, but they’re a bit small and fiddly to use. After seeing some giant prop matches used in a stage play, [Handy Bear] decided to see if they could build some functional extra-large matches at home.

The build starts with a square wooden dowel, cut into lengths to serve as the main body of the matches. Regular tiny matches were then harvested for their flammable matchheads, made of potassium chlorate. Sourcing the material this way is far simpler than attempting a chemical synthesis from raw materials. Once roughly ground, the material was glued on to the end of the wooden rod to finish the match. [Handy Bear] then whipped up a giant matchbox to suit, using the ignition strips from multiple smaller matchboxes in the process.

Impressively, the monster matches work, and work well. They readily ignite when struck, and are able to keep a strong flame burning for some time.  However they’re not quite potent enough to fully ignite the wood, so they don’t burn down like the real thing. We could see these being a great way to light a campfire with less hassle than regular matches, even if they are a bulky solution to the problem.

Continue reading “Scaled-Up Matches Are Hilarious And Moderately Effective”

Big Tactile Button Is Silly But Cool

Every hacker is familiar with those teeny little tactile buttons that are so enjoyable to click over and over again. [ROBO HUB] has built a giant version as a tribute, and it works just like the real thing!

The giant button has been scaled up 20 times compared to the original. For simplicity’s sake, [ROBO HUB] designed this replica to use materials readily available around the home. Thanks to its cardboard construction, it’s easy to replicate with a minimum of tools. One need merely cut out the various sections before assembling them together with hot glue, with popsicle sticks serving as the legs. A juice bottle is used as the primary button itself, with aluminium foil serving as the contacts and rubber bands standing in for the spring.

It’s not the most useful button, given that it it’s quite fragile and has a weak spring return. However, it would be a great teaching tool to show students exactly what’s going on inside an actual button. As a bonus, it looks like it would be remarkably fun to pound on to activate some kind of massive air horn. Just an idea.

Continue reading “Big Tactile Button Is Silly But Cool”

Two people lounge over a wooden tabletop to lean on a large black laptop. It has a green leaf on its 43" LCD desktop and RGB lighting around its edge is glowing a slightly deeper shade of green.

Supersized Laptop Laughs In The Face Of Portability

Sometimes a project needs to go big, and [Evan and Katelyn] threw portability to the wind to build the “world’s biggest” laptop.

Stretching the believability of “bigger is better,” this laptop features a 43″ screen, an enormous un-ergonomic keyboard, and a trackpad that might be bigger than your hand. Not to be outdone by other gaming laptops, it also features RGB lighting and a logo that really pops with neon resin.

The pair started the build with an aluminum extrusion frame joined by hinges. Plywood forms the top lid and bottom of the device, and the interior was covered with a mix of vinyl and ABS to keep everything tidy. A nice detail is the windows cut in the area above the keyboard to keep an eye on the charge of the two battery packs powering the laptop. Weighing more than 100 pounds, we suspect that this won’t be the next revolution in computing.

If you need more supersized gadgets, maybe try out the world’s biggest working keyboard or this giant Xbox Series X?

7-Segment Display Is No Small Feat

The 7-segment display certainly is a popular build, and surprisingly people still come up with new takes on this over a hundred-year-old way to represent numbers. This time [jegatheesan.soundarapandian] is making it big by building a giant 7 feet tall 7-segment display.

Apparently, the plan is to build a giant clock so he started off by making the first digit. To keep it cheap and simple the segments are made from corrugated cardboard which was carefully cut, folded, and then glued together. The light-diffusing lid is simply made from white paper. He used the ubiquitous WS2812B strips to light up the segments, but things turned out to be more complicated as he was not able to get enough strips to fill up all the segments. This forced him to cut up the strip into individual pieces and space them out by reconnecting the LEDs with wires. Cutting, stripping, and soldering 186 wires took him almost 10 hours. An Arduino Uno serves as the brains of the device and there is a nice Android app to control it via Bluetooth.

We are excited to see the complete clock once it is finished. In the meantime let us remember other epic displays like that made from 144 individual 7-segment displays or the giant LED video wall using 1200 ping pong balls.

Video after the break.

Continue reading “7-Segment Display Is No Small Feat”

Every Shop Needs A Giant Wooden Utility Knife

Generally speaking, we don’t cover that many woodworking projects here at Hackaday. What’s the point? It’s bad enough that wood reminds us of the outside world, but it hardly ever blinks, and forget about connecting it to Wi-Fi. This doesn’t seem to bother you fine readers, so we have to assume most of you feel the same way. But while we might not always “get” large woodworking projects around these parts, we’re quite familiar with the obsession dedication required to work on a project for no other reason than to say you managed to pull it off.

On that note, we present the latest creation of [Paul Jackman], a supersized replica of a Stanley utility knife made entirely out of wood. All wooden except for the blade anyway, which is cut from 1/8″ thick knife steel. That’s right, this gigantic utility knife is fully functional. Not that we would recommend opening too many boxes with it, as you’re likely to open up an artery if this monster slips.

We can’t imagine there are going to be many others duplicating this project, but regardless [Paul] has done a phenomenal job documenting every step of the build on his site. From cutting the rough shape out on his bandsaw to doing all painstaking detail work, everything is clearly photographed and described. After the break there’s even a complete build video.

The most interesting part has to be all of the little internal mechanisms, each one carefully reproduced at perfect scale from different woods depending on the requirements of the component. For example [Paul] mentions he choose white oak for the spring due to its flexibility. Even the screw to hold the knife closed was made out of a block of wood on the lathe.

For whatever reason, people seem to enjoy building scaled up replicas of things. We’ve seen everything from LEGO pieces to gold bars get the jumbo treatment. We suppose it’s easier than the alternative: building very tiny versions of big things.

Continue reading “Every Shop Needs A Giant Wooden Utility Knife”

A Giant Magellan Telescope Needs Giant Mirrors

The Giant Magellan Telescope doesn’t seem so giant in the renderings, until you see how the mirrors are made.

The telescope will require seven total mirrors each 27 feet (8.4 meters) in diameter for a total combined diameter of 24.5 meters. Half of an Olympic size pool’s length. A little over four times the diameter of the James Webb Space Telescope.

According to the website, the mirrors are cast at the University of Arizona mirror lab and take four years each to make. They’re made from blocks of Japanese glass laid out in a giant oven. The whole process of casting the glass takes a year, from laying it out to the months of cooling, it’s a painstaking process.

Once the cooling is done there’s another three years of polishing to get the mirror just right. If you’ve ever had to set up a metal block for precision machining on a mill, you might have an idea of why this takes so long. Especially if you make that block a few tons of glass and the surface has to be ground to micron tolerances. A lot of clever engineering went into this, including, no joke, a custom grinding tool full of silly putty. Though, at its core it’s not much different from smaller lens making processes.

The telescope is expected to be finished in 2024, for more information on the mirror process there’s a nice article here.

Enlarged Miniature Forklift

How do you classify something that is gigantic and miniature at the same time? LEGO kit 850, from 1977 when it was known as an Expert Builder set, was 210 modular blocks meant to be transformed into a forklift nearly 140mm tall. [Matt Denton] scaled up the miniature pieces but it still produced a smaller-than-life forklift. This is somewhere in the creamy middle because his eight-year-old nephew can sit on it but most adults would demolish their self-esteem if they attempted the same feat.

[Matt] has been seen before building these modular sets from enlarged LEGO blocks, like his Quintuple-Sized Go-Kart. He seems to have chosen the same scale for the pieces and who wouldn’t? If you’re printing yourself a ton of LEGO blocks, it just makes sense to keep them all compatible. Isn’t combing all your sets into one mishmash the point after all? We’ll see what his nephew/co-host constructs after his uncle [Matt] leaves.

In the time-lapse video after the break, you can see how the kit goes together as easily as you would hope from home-made bricks. With that kind of repeatability and a second successful project, it’s safe to say his technique is solid and this opens the door to over-sized projects to which LEGO hasn’t published instructions.

Hackaday is bursting with LEGO projects, K’Nex projects, and even Erector set projects.

Continue reading “Enlarged Miniature Forklift”