Current Mirrors Tame Common Mode Noise

March 17, 2025 by Heidi Ulrich 12 Comments

If you’re the sort who finds beauty in symmetry – and I’m not talking about your latest PCB layout – then you’ll appreciate this clever take on the long-tailed pair. [Kevin]’s video on this topic explores boosting common mode rejection by swapping out the old-school tail resistor for a current mirror. Yes, the humble current mirror – long underestimated in DIY analog circles – steps up here, giving his differential amplifier a much-needed backbone.

So why does this matter? Well, in Kevin’s bench tests, this hack more than doubles the common mode rejection, leaping from a decent 35 dB to a noise-crushing 93 dB. That’s not just tweaking for tweaking’s sake; that’s taking a breadboard standard and making it ready for sensitive, low-level signal work. Instead of wrestling with mismatched transistors or praying to the gods of temperature stability, he opts for a practical approach. A couple of matched NPNs, a pair of emitter resistors, and a back-of-the-envelope resistor calculation – and boom, clean differential gain without the common mode muck.

If you want the nitty-gritty details, schematics of the demo circuits are on his project GitHub. Kevin’s explanation is equal parts history lesson and practical engineering, and it’s worth the watch. Keep tinkering, and do share your thoughts on this.

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Turning Down The Noise On SMPS

March 17, 2025 by Bryan Cockfield 13 Comments

On paper, electricity behaves in easy-to-understand, predictable ways. That’s mostly because the wires on the page have zero resistance and the switching times are actually zero, whereas in real life neither of these things are true. That’s what makes things like switch-mode power supplies (SMPS) difficult to build and troubleshoot. Switching inductors and capacitors tens or hundreds of thousands of times a second (or more) causes some these difficulties to arise when these devices are built in the real world. [FesZ Electronis] takes a deep dive into some of the reasons these difficulties come up in this video.

The first piece of electronics that can generate noise in an SMPS are the rectifier diodes. These have a certain amount of non-ideal capacitance as well as which causes a phenomenon called reverse current, but this can be managed by proper component choice to somewhat to limit noise.

The other major piece of silicon in power supplies like this that drives noise are the switching transistors. Since the noise is generally caused by the switching itself, there is a lot that can be done here to help limit it. One thing is to slow down the amount of time it takes to transition between states, limiting the transients that form as a result of making and breaking connections rapidly. The other, similar to selecting diodes, is to select transistors that have properties (specifically relating to inherent capacitances) that will limit noise generation in applications like this.

Of course there is a lot more information as well as charts and graphs in [FesZ]’s video. He’s become well-known for deep dives into practical electrical engineering topics like these for a while now. We especially like his videos about impedance matching as well as a more recent video where he models a photovoltaic solar panel in SPICE.

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MIT Demonstrates Fully 3D Printed, Active Electronic Components

February 19, 2025 by Donald Papp 26 Comments

One can 3D print with conductive filament, and therefore plausibly create passive components like resistors. But what about active components, which typically require semiconductors? Researchers at MIT demonstrate working concepts for a resettable fuse and logic gates, completely 3D printed and semiconductor-free.

Now just to be absolutely clear — these are still just proofs of concept. To say they are big and perform poorly compared to their semiconductor equivalents would be an understatement. But they do work, and they are 100% 3D printed active electronic components, using commercially-available filament.

How does one make a working resettable fuse and transistor out of such stuff? By harnessing thermal expansion, essentially.

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New Years Circuit Challenge: Make This RFID Circuit

December 31, 2024 by Jenny List 9 Comments

A 125kHz PCB antenna, a spiral pattern on a PCB. — The Proxmark3 PCB 125kHz antenna., GNU GPL version 2, GitHub link.

Picture this: It’s the end of the year, and a few hardy souls gather in a hackerspace to enjoy a bit of seasonal food and hang out. Conversation turns to the Flipper Zero, and aspects of its design, and one of the parts we end up talking about is its built-in 125 kHz RFID reader.

It’s a surprisingly complex circuit with a lot of filter components and a mild mystery surrounding the use of a GPIO to pulse the receive side of its detector through a capacitor. One thing led to another as we figured out how it worked, and as part of the jolity we ended up with one member making a simple RFID reader on the bench.

Just a signal generator making a 125 kHz square wave, coupled to a two transistor buffer pumping a tuned circuit. The tuned circuit is the coil scavenged from an old RFID card, and the capacitor is picked for resonance in roughly the right place. We were rewarded with the serial bitstream overlaying the carrier on our ‘scope, and had we added a filter and a comparator we could have resolved it with a microcontroller. My apologies, probably due to a few festive beers I failed to capture a picture of this momentous event. Continue reading “New Years Circuit Challenge: Make This RFID Circuit” →

When Transistor Count Mattered

December 1, 2024 by Jenny List 29 Comments

Many Hackaday readers have an interest in retro technology, but we are not the only group who scour the flea markets. Alongside us are the collectors, whose interest is as much cultural as it is technological, and who seek to preserve and amass as many interesting specimens as they can. From this world comes [colectornet], with a video that crosses the bridge between our two communities, examining the so-called transistor wars of the late 1950s and through the ’60s. Just as digital camera makers would with megapixels four or five decades later, makers of transistor radios would cram as many transistors as they could into their products in a game of one-upmanship.

A simple AM transistor radio can be made with surprisingly few components, but for a circuit with a reasonable performance they suggest six transistors to be the optimal number. If we think about it we come up with five and a diode, that’s one for the self-oscillating mixer, one for IF, an audio preamplifier, and two for the audio power amplifier, but it’s possible we’re not factoring in the relatively low gain of a 1950s transistor and they’d need that extra part. In the cut-throat world of late ’50s budget consumer electronics though, any marketing ploy was worth a go. As the price of transistors tumbled but their novelty remained undimmed, manufacturers started creating radios with superfluous extra transistors, even sometimes going as far as to fit transistors which served no purpose. Our curious minds wonder if they bought super-cheap out-of-spec parts to fill those footprints.

The video charts the transistor wars in detail, showing us a feast of tiny radios, and culminating in models which claim a barely credible sixteen transistors. In a time when far more capable radios use a fraction of the board space, the video below the break makes for a fascinating watch.

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Make Your Own Point Contact Transistor

August 31, 2024 by Jenny List 22 Comments

Beyond the power variant, it sometimes seems as though we rarely encounter a discrete transistor these days, such has been the advance of integrated electronics. But they have a rich history, going back through the silicon era to germanium junction transistors, and thence to the original devices. if you’ve ever looked at the symbol for a transistor and wondered what it represents, it’s a picture of those earliest transistors, which were point contact devices. A piece of germanium as the base had two metal electrodes touching it as the emitter or collector, and as [Marcin Marciniak] shows us, you can make one yourself (Polish language, Google Translate link).

These home made transistors sacrifice a point contact diode to get the small chip of germanium, and form the other two electrodes with metal foil glued to paper. Given that germanium point contact diodes are themselves a rarity these days we’re guessing that some of you will be wincing at that. The video below is in Polish so you’ll have to enable YouTube’s translation if you’re an Anglophone — but we understand that the contact has to be made by passing a current through it, and is then secured with a drop of beeswax.

A slight surprise comes in how point contact transistors are used, unlike today’s devices their gain in common emitter mode was so poor that they took instead a common base configuration. There’s a picture of a project using three of them, a very period radio receiver with bulky transformers between all stages.

If you’re interested in more tales of home made early transistors, read our feature on Rufus Turner.

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A Simple Liquid Level Indicator With A Single IC

July 25, 2024 by Lewin Day 15 Comments

Often, the only liquid level indicator you need is your eyes, such as when looking at your cold beverage on a summer’s day. Other times, though, it’s useful to have some kind of indicator light that can tell you the same. [Hulk] shows us how to build one for a water tank using a single IC and some cheap supporting components.

If you’re unfamiliar with the ULN2003, it’s a simple Darlington transistor array with seven transistors inside. It can thus be used to switch seven LEDs without a lot of trouble. In this case, green, yellow, and red LEDs were hooked up to the outputs of the transistors in the ULN2003. Meanwhile, the base of each transistor is connected to an electrode placed at a different height in the water tank. A further positive electrode is placed in the tank connected to 12 volts. As the water raises to the height of each electrode, current flow from the base to the positive electrode switches the corresponding transistor on, and the LED in turn. Thus, you have a useful liquid level indicator with seven distinct output levels.

It’s a neat build that might prove useful if you need to check levels in a big opaque tank at a glance. Just note that it might need some maintenance over time, as the electrodes are unlikely to remain completely corrosion free if left in water. We’ve seen some other great uses of the ULN2003 before, too. Video after the break.

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