Investigating Whether Zener Diodes Work For ESD Protection

Sometimes the naming of parts in electronics can contribute to confusion about what they are good for, with the topic of Zener diodes in the context of fast surges like those from electrostatic discharge (ESD) being a good example. In a recent video by [BTT Lab] this particular question regarding Zener suitability for suppressing ESD is addressed, as compared to transient-voltage-suppression (TVS) diodes.

The main argument against using Zener diodes for ESD and similar surge suppression is that they react too slowly, which obviously gives said surge time to cause some real damage. This is where a special form of avalanche effect-based diodes called TVS diodes are recommended, as their response time is in the picoseconds rather than nanoseconds or slower as for Zener diodes.

Although this is technically true, as also pointed out in the video, a Zener diode also uses the avalanche effect, with the diode starting off conducting in the reverse direction using the Zener effect before transitioning to the much faster avalanche effect. The transition point is hereby determined by how heavily the p-n junction is doped, making effectively all Zener diodes also avalanche diodes.

TVS diodes consequently are basically Zener diodes that are optimized for a very early transition to said avalanche effect. They are also generally larger than typical Zener diodes as they generate a lot of internal thermal energy while in reverse conducting mode, which has to be contained and shed without causing permanent damage.

The short version is thus that diodes marked as ‘TVS’ are the best choice for surge protection, while those marked as ‘Zener’ are best used for voltage clamping, reference voltages and all other typical Zener diode things.

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Hacker Tactic: ESD Diodes

A hacker’s view on ESD protection can tell you a lot about them. I’ve seen a good few categories of hackers neglecting ESD protection – there’s the yet-inexperienced ones, ones with a devil-may-care attitude, or simply those of us lucky to live in a reasonably humid climate. But until we’re able to control the global weather, your best bet is to befriend some ESD diodes before you get stuck having to replace a microcontroller board firmly soldered into your PCB with help of 40 through-hole pin headers.

Humans are pretty good at generating electric shocks, and oftentimes, you’ll shock your hardware without even feeling the shock yourself. Your GPIOs will feel it, though, and it can propagate beyond just the input/output pins inside your chip. ESD events can be a cause of “weird malfunctions”, sudden hardware latchups, chips dying out of nowhere mid-work – nothing to wish for.

Worry not, though. Want to build hardware that survives? Take a look at ESD diodes, where and how to add them, where to avoid them, and the parameters you want to keep in mind. Oh and, I’ll also talk about all the fancy ways you can mis-use ESD diodes, for good and bad alike!

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