[Reinventing Science] needed a project that he could use to test out his skills on a new CNC routing machine he recently acquire. He settled on building a PC case using easily obtained materials. What he ended up with is the clean-looking case seen above that was machined from materials you can pick up at the home store.
The bulk of the case is made from extruded PVC which is designed to perform like solid wood trim. He picked up one piece of the ‘lumber’ and cut out the front, back, top, bottom, and drive bay bezel. We expected the joints between the horizontal and vertical pieces to either be butt joints, or rabbits. But [Reinventing Science] wanted a cleaner look and managed to mill mortise and tenon joints. These are strong joints that leave a very nice finished look. Since the material is designed as a lumber replacement it shouldn’t be too surprising to see drywall screws used as the fasteners.
In addition to joinery, some other CNC tricks were used. The sides of the case were cut from clear acrylic, with a decorative bead milled in the surface. There’s also fan ports cut in the top and vents on the bottom, as well as some engraving with the name of the project just above the optical drive. The wood-grain embossing makes for an interesting final look; we’d like to see how this takes a few careful coats of paint.
If you’re interested in the CNC hardware used, take a look at the unboxing post that shares a few details.