All-Sky Camera Checks For Aurora

February 16, 2024 by Bryan Cockfield 4 Comments

The aurora borealis (and its southern equivalent, the aurora australis) is a fleeting and somewhat rare phenomenon that produces vivid curtains of color in the sky at extreme latitudes. It’s a common tourist activity to travel to areas where the aurora is more prevalent in order to catch a glimpse of it. The best opportunities are in the winter though, and since most people don’t want to spend hours outside on a cold night night in high latitudes, an all-sky camera like this one from [Frank] can help notify its users when an aurora is happening.

Because of the extreme temperatures involved, this is a little more involved than simply pointing a camera at the sky and hoping for the best. The enclosure and all electronics need to be able to withstand -50°C and operate at at least -30. For the enclosure, [Frank] is going with PVC tubing with a clear dome glued into a top fits to the end of the pipe, providing a water-resistant enclosure. A Raspberry Pi with a wide-angle lens camera sits on a 3D printed carriage so it can easily slide inside. The electronics use power-over-ethernet (PoE) rather than a battery due to the temperature extremes, which conveniently provides networking capabilities for viewing the images.

This is only part one of this build — in part two [Frank] is planning to build a system which can use this camera assembly to detect the aurora automatically and send out notifications when it sees it. Watching the night sky from the comfort of a warm house or sauna isn’t the only reason for putting an all-sky camera to use, either. They can also be used to observe meteors as they fall and then triangulate the position of the meteorites on the ground.

Building A Simple Compressed Air Cannon Is Easy

January 1, 2024 by Lewin Day 33 Comments

The world of warfare was revolutionized by the development of black powder, fireworks, cannons, and the like. You don’t need any of that chemical nonsense to just have fun, though, as this compressed air cannon from [OtisLiu153] demonstrates.

The build uses PVC pipes for both the barrel and the air tank. In the case of the latter, avoiding over-pressurization is key to avoiding injury, though some will say you should simply never build a PVC pipe pressure vessel at all. In this case, [OtisLiu153] strictly recommends 150 psi as a limit, which is nicely within the 280 PSI rating of the 2″ Schedule 40 PVC being used. Though, as they note, the connections in the design aren’t necessarily up to the same rating.

Off-the-shelf couplings are used to piece everything together, with the twin-reservoir design also acting as a useful shoulder mount. Charging the cannon is done via a Schrader valve, as you might find on a bike’s inner tube, and firing is achieved via a ball valve.

Of course, if you build such an air cannon yourself, just be careful with your aim. Video after the break.

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Re-imagining The Water Supply

October 15, 2023 by Bryan Cockfield 48 Comments

Getting freshwater supplied across cities and towns in a reliable and safe way is no simple task. Not only is a natural freshwater reservoir or other supply needed, but making sure the water is safe to drink and then shipping it out over a dense network of pumps and pipes can cost a surprising amount of time and money. It also hinges on a reliable power grid, which is something Texas resident [Suburban Biology] doesn’t have. But since fresh water literally falls out of the sky for free, he decided to take this matter into his own hands.

The main strategy with a system like this is to keep the rainwater as clean as possible before storage so that expensive treatment systems are less necessary. That means no asphalt shingles, a way to divert the first bit of rain that washes dust and other contaminants off the roof away, and a safe tank. This install uses a 30,000 gallon tank placed above ground for storage, but that’s not the only thing that goes into a big rainwater catchment system like this. A system of PVC pipes are needed both for sending rainwater from the roofs of the buildings into the tank and for pumping it into the home for use. With all of that in place it’s both a hedge against climate change, unstable electric grids, and even separates the user from the local aquifer which may or may not have its own major issues depending on where you live.

While Texas legally protects the rights of citizens to collect and store rainwater, the same isn’t true for all areas. For example, Colorado only just passed a law allowing the collection and storage of a meager 110 gallons of rainwater and forbade it entirely beforehand. There are some other considerations for a project like this too, largely that above-ground systems generally won’t work in cold climates. On the other hand, large systems like these are really only needed where rainfall is infrequent; in more tropical areas like south Florida a much smaller storage system can be used

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Homebrew Tire Inflator Pushes The Limits Of PVC Construction

March 22, 2023 by Dan Maloney 23 Comments

Let’s just clear something up right from the start with this one: there’s literally no reason to build your own tire inflator from scratch, especially when you can buy a perfectly serviceable one for not a lot of money. But that’s missing the point of this build entirely, and thinking that way risks passing up yet another fascinating build from PVC virtuoso [Vang Hà], which would be a shame

The chances are most of you will recall [Vang Hà]’s super-detailed working PVC model excavator, and while we’re tempted to say this simple air pump is a step toward more practical PVC builds, the fact remains that the excavator was a working model with a completely homebrew hydraulic system. As usual, PVC is the favored material, with sheet stock harvested from sections of flattened pipe. Only the simplest of tools are used, with a hand drill standing in for a lathe to make such precision components as the compressor piston. There are some great ideas here, like using Schrader tire valves as the intake and exhaust valves on the pump cylinder. And that’s not to mention the assembly tips, like making a hermetic seal between the metal valves and the PVC manifold by reaming out a hole with a heated drill bit.

We’re not sure how much abuse a plastic compressor like this will stand up to, but then again, we’ve seen some commercially available tire inflators with far, far less robust internals than this one.

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Scratch-Built RC Excavator Is A Model Making Tour De Force

September 16, 2022 by Dan Maloney 20 Comments

Some projects just take your breath away with their level of attention to detail. This scratch-built RC-controlled model excavator is not only breathtaking in its detail, but also amazing for the materials and tools used to create it.

We’ve got to be honest, we’ve been keeping an eye on the progress [Vang Hà] has been making on this build for a few weeks now. The first video below is a full tour of the finished project, which is painstakingly faithful to the original, a Caterpiller 390F tracked excavator. As impressive as that is, though, you’ve got to check out the build process that starts with fabricating the tracks in the second video below. The raw material for most of the model is plain gray PVC pipe, which is sliced and diced into flat sheets, cut into tiny pieces using a jury-rigged table saw, and heat formed to create curved pieces. Check out the full playlist for a bounty of fabrication delights, like tiny hinges and working latches.

We can’t possibly heap enough praise onto [Vang Hà] for his craftsmanship, but that’s not all we love about this one. There are tons of helpful tips here, and plenty of food for thought for more practical builds. We’re thinking about that full set of working hydraulic cylinders that operates the boom, the dipper, and the bucket, as well as the servo-operated hydraulic control valves. All of it is made from scratch, of course, and mostly from PVC. Keep that in mind for a project where electric motors or linear actuators just won’t fill the bill.

If this construction technique seems familiar to you, it could because we featured a toolbox made out of similarly processed PVC pipes back in June.

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Giant Keyboard Is Just Our Type

August 27, 2022 by Kristina Panos 17 Comments

We like big keyboards and we cannot lie, and we’ve seen some pretty big keyboards over the years. But this one — this one is probably the biggest working board that anyone has ever seen. [RKade] and [Kristine] set out to make the world’s largest keyboard by Guinness standards – and at 16 feet long, you would think they would be a shoe-in for the world record. More on that later.

As you might have figured out, what’s happening here is that each giant key actuates what we hope is a Cherry-brand lever switch that is wired to the pads of a normal-sized keyboard PCB. Once they designed the layout, they determined that there were absolutely no existing commercial containers that, when inverted, would fit the desired dimensions, so they figured out that it would take 350 pieces of cardboard to make 70 5-sided keycaps and got to work.

Aside from the general awesomeness of this thing, we really like the custom buttons, which are mostly made of PVC components, 3D printed parts, and a bungee cord for the return spring.

[RKade] encountered a few problems with the frame build — mostly warped boards and shrunken holes where each of the 70 keys mount. After the thing was all wired up (cleverly, we might add, with Ethernet cable pairs), [RKade] rebuilt the entire frame out of three-layers of particle board.

By the way, Guinness rejected the application, citing that it must be an exact replica of an existing keyboard, and it must be built to commercial/professional standards. They also contradict themselves, returning no search results for biggest keyboard, but offer upon starting a world record application that there is a record-holding keyboard on file after all, and it is 8 ft (2.4 m) long. It’s not the concrete Russian keyboard, which is non-functional, but we wonder if it might be the Razer from CES 2018 that uses Kailh Big Switches.

Once the keyboard was up and running, [RKade] and [Kristine] duke it out over a game of Typing Attack, where the loser has to type all the lyrics to “Never Gonna Give You Up” on the giant keyboard. Check it out after the break.

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72 DIY Musical Instruments Played In 7 Minutes

June 17, 2022 by Dave Rowntree 9 Comments

Humans have been making musical instruments from whatever items are close at hand for thousands of years, and we aren’t showing any signs of slowing down yet, least of all artist [Nicolas Bras] and collaborator [Sandrine Morais.] They have been designing and constructing quite a number of DIY instruments over the years, with this demo video highlighting a whopping 72 of them in the space of just seven minutes!

Clearly, [Nicolas] is one of those people who can play literally anything, and shows his skills off very well indeed if you ask us. Particularly fine sounding is the pilchards tin guitar found at 2:52 in the video, and the electric pipe beat box at 2:10 is also pretty fun.

Pretty much all the usual methods for producing sounds mechanically are covered, namely air resonating within a shaped enclosure (flutes, and such), string vibrations which might be sensed electrically (guitars, zithers, etc) and percussive instruments which vibrate an enclosed air mass (like the udu) or vibrate other things (like plates or bars). Looking over the YouTube channel, we can’t think of much they haven’t tried to make music with!

If all this sounds familiar, well, we covered [Nicolas] that time he was traveling for a gig and his instrument collection got lost in transit.

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