An errant wire snipping across the wrong electrical pins spells the release of your magic smoke. Even if you are lucky, stray parts are the root of boundless malfunctions from disruptive to deadly. [TheRainHarvester] shares his trick for covering an Arduino Nano with some scrap plastic most of us have sitting in the recycling bin. The video is also after the break. He calls this potting, but we would argue it is a custom-made cover.
The hack is to cut a bit of plastic from food container lids, often HDPE or plastic #2. Trim a piece of it a tad larger than your unprotected board, and find a way to hold it in place so you can blast it with a heat gun. When we try this at one of our Hackaday remote labs and apply a dab of hot glue between the board and some green plastic it works well. The video suggests a metal jig which would be logical when making more than one. YouTube commenter and tip submitter [Keith o] suggests a vacuum former for a tighter fit, and we wouldn’t mind seeing custom window cutouts for access to critical board segments such as DIP switches or trimmers.
We understand why shorted wires are a problem, especially when you daisy-chain three power supplies as happened in one of [TheRainHarvester]’s previous videos.
Continue reading “Repurposed Plastic Protects PCBs”
Case modding exploded in the late 1990s, as computer enthusiasts the world over grew tired of the beige box and took matters into their own hands. The movement began with custom paints and finishes on existing cases, with competitions and bragging rights then taking over to further push the state of the art. It’s one thing to mod a case, however, and another to build one entirely from scratch. [Wesley]’s lasercut case build is an excellent example of the latter.
The build is designed for the ATX form factor, making it suitable for regular desktop computer parts. There are provisions for 3.5 and 2.5 inch drives, as well as a standard ATX PSU and provisions for case fans. The large lasercut panels are supplemented by some 3D printed parts, and the usual metric M3 hardware used with the ATX standard.
It’s a tidy build you can replicate yourself, with the parts available on Thingiverse for your making pleasure. [Wesley]’s build is resplendent in orange, but we’d also love to see an all-transparent build with blinding LED light effects. If you build it, you know where to send it.
Of course, if you’re looking for something more compact, you could always build the whole computer inside the power supply.
The RetroPie project is a software suite for the Raspberry Pi that allows the user to easily play classic video games through emulators. It’s been around for a while now, so it’s relatively trivial to get this set up with a basic controller and video output. That means that the race is on for novel ways of implementing a RetroPie, which [Christian] has taken as a sort of challenge, building the tiniest RetroPie he possibly could.
The constraints he set for himself were to get the project in at under 100 mm. For that he used a Pi Zero loaded with the RetroPie software and paired it with a 1.44″ screen. There’s a tiny LiPo battery hidden in there, as well as a small audio amplifier. Almost everything else is 3D printed including the case, the D-pad, and the buttons. The entire build is available on Thingiverse as well if you’d like to roll out your own.
While this might be the smallest RetroPie we’ve seen, there are still some honorable mentions. There’s one other handheld we’ve seen with more modest dimensions, and another one was crammed into an Altoids tin with a clamshell screen. It’s an exciting time to be alive!
Continue reading “The Tiniest RetroPie”
As [Matt] from [DIY Perks] was about to assemble a new PC, he decided to take a unique direction when it came to building a case. Despite the appearance of a woodworking piece with weird industrial radiators, there is actually a full-fledged, high-end PC hidden inside.
Those radiators are a pair of almost-the-biggest-you-can-buy heatsinks — one of which has been modified to fit the graphics card. Separating the graphics card’s stock cooling fan unit cut down significantly on noise and works with the stringent space requirements of the build. Those fans however keep other components on the card cool, so [Matt] cut pieces of copper plate to affix to these areas and joined them to the heatsink with a heat pipe, bent to shape. The elm wood case then began to take shape around the graphics card — cut into pieces to accommodate the heat pipes, and sealed with black tack to dampen the ‘coil whine’ of the GPU; it turns out the likely culprit are the MOSFETs, but close enough.
Continue reading “High End PC Gets A Rustic Woodworking Piece Of Art For A Case”
Look around your bench and chances are pretty good that there’s a PCB or scrap of perfboard or even a breadboard sitting there, wires and LEDs sprouting off it, doing something useful and interesting. Taking it to the next level with a snazzy enclosure just seems too hard sometimes, especially if you don’t have access to a 3D printer or laser cutter. But whipping up plastic enclosures can be quick and easy with this simple acrylic bending outfit.
At its heart [Derek]’s bending rig is not much different from any of the many hot-wire foam cutters we’ve featured. A nichrome wire with a tensioning spring is stretched across a slot in a flat work surface. The slot contains an aluminum channel to reflect the heat from the wire upward and to protect the MDF bed; we wonder if perhaps an angle section set in a V-groove might not be more effective, and whether more vertical adjustment range would provide the wider heating area needed for wider radius bends. It works great as is, though, and [Derek] took the time to build a simple timer to control the heating element, for which of course he promptly built a nice looking enclosure.
We can imagine the possibilities here are endless, especially if you use colored acrylic or Lexan and add in some solvent welding. We’ve covered acrylic enclosure techniques before; here’s a post that covers the basics.
Continue reading “Simple Jig Gives Plastic Homes To Orphaned Projects”
One of the biggest lessons learned by first time 3D printer users is that not everything can be replicated and a printer is a machine and not a miracle worker. It has limitations in terms of what it can print as well as the quality of the output. For teeny tiny objects, the 0.8 mm nozzle will just not do and with resin printers on the rise, the question is, ‘are extruder printers obsolete?’
[Dorison Hugo] has made a mini version of the PS One using a Raspberry Pi which you can play games one. The kicker is that in his video, he does a comparison of an SLA printer and a cheaper extruder one for his enclosure. He goes through a laundry-list of steps to print, file, fill, repair, sand paint, sand, paint etc to try to get a good model replica of the original PS One. He then proceeds to print one with an SLA printer and finishes it to compare with the first model. The decals are printed on an inkjet for those who are wondering, and there is a custom cut heatsink in there as well that was salvaged from an old PC.
Spoiler alert! The SLA wins but in our view, just slightly. The idea is that with enough elbow grease and patience, you can get pretty close to making mini models with a cheaper machine. The SLA print needs work too but it is relatively less and for detailed models, it is a much better choice. We really enjoyed watching the process from start to finish including the Dremel work, since it is something that is forgotten when we see a 3D print. Creating something of beauty takes time and effort which stems from a passion to make.
Take a look at the video below of the time lapse and for SLA printer fans, have a look at the DIY SLA printer which is a Hackaday Prize Entry this year. Continue reading “Finishing A Mini PS One: SLA Vs Extruded”
For anyone wanting to get that shot of nostalgia without the hassle of finding an NES Classic, the Retropie project is a great starting point. Of course, it’s not too noteworthy to grab a Raspberry Pi, throw a pre-built distribution on it, and plug in an SNES to USB converter. What is noteworthy, however, is building a Retropie that’s portable and that has the quality and polish of the latest build from [fancymenofcornwood].
For starters, the laser cut wood case was custom-made. From there, all of the PCBs were fitted including specific ones to handle each set of buttons (complete sets of D-pads, shoulder buttons, and joysticks) and another for the 5″ HDMI screen. It has stereo speakers and its own headphone jack (to the envy of all new iPhone owners), and is powered from a Raspberry Pi 2 running Retropie 4.1. The battery pack shouldn’t leave you stranded, either, especially not if you grew up playing the Sega Game Gear.
The quality of the build here is outstanding, and its creator made a design choice to make it easily replicable, so if you’ve wanted to play N64 or PS1 games while on the go, this might be what you’ve been waiting for. There are lots of other options for getting some fun from a Retropie going though, from building one into a coffee table to re-purposing that infamous Game Gear.
Obligatory clip of this portable playing Doom is found after the break.
Continue reading “Portable RetroPie Builds On The Shoulders Of Giants”