Large machine tools are often built to last a very long time, so it is not uncommon to find a lathe made in the 19th century still providing faithful service. The fundamental job of a lathe has not changed significantly in the intervening years, even though a modern lathe will have more features than its hundred-year-old equivalent.
This is not the case for CNC machine tools. When computer numerical control was wedded with old iron machine tools, the control hardware was doomed to quickly become antique or vintage. From the user interfaces to the control circuitry, in the world of electronics new features quickly become obsolete. [Evan] has a ShopBot CNC wood router from the mid 1990s that he describes as an antique, and his tale of its restoration is both a fascinating look at the changes in small-scale CNC control over two decades as well as something of a primer for anyone considering a similar upgrade.
The controller is a pair of beige-box PC cases that scream “I love the 90’s!”. One contains a socket-7 PC running Windows 95, and the other houses the ShopBot controller; an 80c32 dev board with ShopBot firmware, coupled to a set of motor controller boards, which unlike today’s controllers expect raw quadrature inputs. His aim was to replace the vintage hardware with a modern alternative. An Arduino Mega running grbl to talks to the ShopBot controllers by way of a small piece of electronics to condition quadrature data from the step and direction lines it provided. The result may not be as good as a router from 2019, but it did save this aging tool from retirement.
Whether it’s wood, metal, plastic, or otherwise, when it comes to obtaining materials for your builds, you have two choices: buy new stock, or scrounge what you can. Fresh virgin materials are often easier to work with, but it’s satisfying to get useful stock from unexpected sources.
This CNC router for PVC pipe is a great example of harvesting materials from an unusual source. [Christophe Machet] undertook his “Pipeline Project” specifically to explore what can be made from large-diameter PVC pipe, of the type commonly used for sewers and other drains. It’s basically a standard – albeit large-format – three-axis CNC router with one axis wrapped into a cylinder. The pipe is slipped around a sacrificial mandrel and loaded into the machine, where it rotates under what looks like a piece of truss from an antenna tower. The spindle seems a bit small, but it obviously gets the job done; luckily the truss has the strength and stiffness to carry a much bigger spindle if that becomes necessary in the future.
The video below shows the machine carving up parts for some lovely chairs. [Christophe] tells us that some manual post-forming with a heat gun is required for features like the arms of the chairs, but we could see automating that step too. We like the look of the pieces that come off this machine, and how [Christophe] saw a way to adapt one axis for cylindrical work. He submitted this project for the 2019 Hackaday Prize; have you submitted your entry yet?
Continue reading “CNC Machine Rolls Up An Axis To Machine PVC Pipe”
We’ve seen plenty of plywood 3D printers before; after all, many early hobbyist machines were made from laser-cut plywood. But this plywood 3D-printer isn’t made from plywood – it prints plywood. Well, sort of.
Yes, we know – that’s not plywood the printer is using, but rather particleboard, the same material that fills the flatpack warehouse of every IKEA store. And calling it a printer is a bit of a stretch, too. This creation, by [Shane Whigton] and his Formlabs Hackathon team, is more of a hybrid additive-subtractive CNC machine. A gantry-mounted router carves each layer of the print from a fresh square of material – which could just as easily be plywood as particleboard. Once a layer is cut, the gantry applies glue to it, puts a fresh sheet of material on top, and clamps it down tight. The router then carves the next layer, and so on up the stack. The layer height is limited to the thickness of the material – a nominal 3/4″ (19 mm) in this case – and there’s a remarkable amount of waste, but that’s not really the point. Check out the printer in action and the resulting giant Benchy in the video below.
Seeing all that particleboard dust and glue got us thinking: what about a 3D-printer that extrudes a paste of sawdust mixed with glue? We imagine that would be a bit like those giant printers that extrude concrete to build houses.
Continue reading “3D Printer Meets CNC Router To Make Wood Prints”
Do you know what your router is doing? We have two stories of the embedded devices misbehaving. First, Linksys “Smart” routers keep track of every device that connects to its network. Right, so does every other router. These routers, however, also helpfully expose that stored data over JNAP/HNAP.
Some background is needed here. First, HNAP is the Home Network Administration Protocol, designed to manage routers and network devices. Originally designed by Pure Networks, HNAP is a SOAP based protocol, and has been part of security problems in the past. You may also see the term JNAP. It seems that JNAP is the JSON Network Administration Protocol, identical to HNAP except for using JSON instead of SOAP.
The odd part is that this is an old problem. CVE-2014-8244 was disclosed and fixed in 2014. According to the writeup at Badpackets.net, the problem was re-discovered as a result of observing active network attacks targeting JNAP. When Linksys was informed of the rediscovered problem, they responded that the problem was fixed in 2014, and devices with updated firmware and default settings are not accessible from the public internet. The presence of over 20,000 devices leaking data casts doubt on their response. Continue reading “This Week In Security: Zombieload, And Is Your Router Leaking?”
Before Wolfram Alpha, before the Internet, before even PCs, calculations more complex than what could be accomplished with a “four banger” required some kind of programmable calculator. There were many to choose from, if you had the means, and as time passed they became more and more sophisticated. Some even added offline storage so your painstakingly written and tediously entered programs didn’t evaporate when the calculator was turned off.
One such programmable calculator, a Casio PRO fx-1 with magnetic card storage, came across [amen]’s bench recently. Sadly, it didn’t come with any cards, so [amen] reverse engineered the card reader and brought the machine back to its 1970s glory. The oddball mag cards for it are no longer available, so [amen] had to make do with. He found some blank cards of approximately the right size for cheap, but somehow had to replicate the band of vertical stripes adjacent to the magnetic strip on the card. Reasoning that they provide an optical synchronization signal, he decided to use a CNC router to cut a series of fine-pitched slots in the plastic card. It took a little effort to get working, including tapping the optical sensor and reading the signal on an oscilloscope, but as the video below shows, the hacked cards work fine with the vintage calculator.
Kudos to [amen] for reviving this retro-cool calculator. Now that it’s back in action, it might be fun to visualize domains on the magnetic strip. A flatbed scanner can be used for that job.
Continue reading “Reviving A Casio Scientific Calculator, With A CNC Router”
If you’re looking at CNC machines, or machine tools in general, heavier is better. That old drill press or mill made of a few hundred pounds of cast iron isn’t just better because it’s stood the test of time for a hundred years — greater mass equals less vibration. Thanks to modern epoxy resins, we now have a replacement for tons and tons of iron. Epoxy granite, or chips of granite bound together with epoxy resin, is a viable and very good base for CNC machines, mills, and other tools that are served well with a ton of mass. [Joerg Beigang] is building his own CNC router, and he’s building the base out of epoxy granite. Here’s how he’s doing it.
Before you pour epoxy into a mold, you’ll need to figure out how you’re going to attach your ways, linear rails, and ball screws. [Joreg] is bolting these parts to pieces of aluminum he cut on his home made panel saw before carefully drilling and tapping them to accept the linear rails. These aluminum plates were then mounted to the bottom panel of the mold, in this case melamine-coated plywood.
As you would expect, the most intricate part of this build isn’t globbing up a mold with epoxy resin. No, the real trick here is making sure the rails of the CNC are aligned perfectly before the epoxy goes in. This was done by bolting the linear rails to the mold box and checking everything with a dial indicator. Once that was done it was time to pour.
The bed itself is made of 18kg of epoxy granite, with the entire pour done in four batches. The best way to settle a big pour of epoxy granite is through vibration, just like concrete, but it looks as though [Joreg] is getting some good results by tamping it down with a few sticks. You can check out the first part of this build series below.
If we’ve captured your interest, it’s worth reminding you that this isn’t the first epoxy granite CNC machine we’ve featured.
Continue reading “Casting The Bed Of A CNC Machine In Granite”
It seems like only yesterday that the Linksys WRT54G and the various open source firmware replacements for it were the pinnacle of home router hacking. But like everything else, routers have gotten smaller and faster over the last few years. The software we run on them has also gotten more advanced, and at this point we’ve got routers that you could use as a light duty Linux desktop in a pinch.
But even with no shortage of pocket-sized Linux devices in our lives, the GL-USB150 “Microrouter” that [Mason Taylor] recently brought to our attention is hard to ignore. Inside this USB flash drive sized router is a 400 MHz Qualcomm QCA9331 SoC, 64 MB of RAM, and a healthy 16 MB of storage; all for around $20 USD. Oh, and did we mention it comes with OpenWRT pre-installed? Just plug it in, and you’ve got a tiny WiFi enabled Linux computer ready to do your bidding.
On his blog [Mason] gives a quick rundown on how to get started with the GL-USB150, and details some of the experiments he’s been doing with it as part of his security research, such as using the device as a remote source for Wireshark running on his desktop. He explains that the diminutive router works just fine when plugged into a USB battery bank, offering a very discreet way to deploy a small Linux box wherever you may need it. But when plugged into a computer, things get really interesting.
If you plug the GL-USB150 into a computer, it shows up to the operating system as a USB Ethernet adapter and can be used as the primary Internet connection. All of the traffic from the computer will then be routed through the device to whatever link to the Internet its been configured to use. Depending on how you look at it, this could be extremely useful or extremely dangerous.
For one, it means that something that looks all the world like a normal USB flash drive could be covertly plugged into a computer and become a “wiretap” through which all of the network traffic is routed. That’s the bad news. On the flip side, it also means you could configure the GL-USB150 as a secure endpoint that lets you quickly and easily funnel all the computer’s traffic through a VPN or Tor without any additional setup.
We’ve seen all manner of hacks and projects that made use of small Linux-compatible routers such as the TP-Link TL-MR3020, but we expect the GL-USB150 and devices like it will be the ones to beat going forward. Let’s just hope one of them doesn’t show up uninvited in your network closet.