Many plastics are, in theory at least, highly recyclable. Unfortunately, in reality, most plastic ends up as waste instead, harming the environment and providing no ongoing value to society. Wanting to investigate possible ways to repurpose this material, [Rehaan33] built a rig to create bricks out of waste plastic for a school project.
The aim of the project is to take waste plastic, in this case high-impact polystyrene, and reform it into a brick that could be used as a low-cost building material. The material is shredded, before being packed into a steel mould and heated to 270 degrees in an oven. As polystyrene is a thermoplastic, it can readily be heated in this way for reforming without harming the material’s properties. Once heated, the mould is placed into the press rig, which uses parts of an old drill press to force down a steel plate, helping shape the final form of the brick.
While you’re unlikely to see old soda bottles used to build a skyscraper in New York any time soon, such techniques could be a good way to help eliminate plastic waste in impoverished areas and stem the flow of plastic into the world’s oceans. The project served as a useful learning experience, allowing [Rehaan33] to pick up skills in metalworking, machine design, and working with thermoplastics. Recycling plastics is a key area of interest for many, particularly in the 3D printing space, with many exploring ways to reuse thermoplastics in more efficient ways. If you’ve got your own project turning waste plastics into useful material, be sure to let us know!