recycling

109 Articles

Recycling Laptops And IMacs Makes PC Building Fun And Affordable Again

July 19, 2026 by 55 Comments

Building a PC used to be a fun adventure — what’s the latest, what’s the greatest, what can I afford? Well, that last question seems to have taken over and sucked all the fun out for a lot of people. [Matt] from [DIY Perks] on YouTube has hit upon a solution that’s brought back the fun, at least for him: recycling! The video is embedded below, and he runs a forum whose thread has more details.

Long story short, though, he’s flagging recycled laptop components as both good value for money and a fun rabbit hole to go down researching parts. The best part, of course, is that you can get a mobo with 32GB of RAM soldered on, and embedded RTX graphics, and a decent processor for about what you’d pay for that RAM on sticks these days. The big hack is getting the dang thing started: he needed to make a single-pin ribbon cable after identifying which pin on the keyboard membrane hit the power button. If you can score a laptop that does not power on from the keyboard, you’ll have an easier time in that regard.

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Bike-Powered Shredder Makes Short Work Of 3D Printer Waste

June 16, 2026 by 17 Comments

[Brogan M Pratt] and his students do a lot of 3D printing, and as such found themselves producing a lot of plastic waste. Seeing an opportunity, they built a bike-powered plastic shredder that turns a little human exercise into the power needed to transform waste plastic into small bits. Shredding plastic is a necessary first step for any sort of processing, so getting this part working reliably is as important as it is educational.

Shredding is a necessary first step to processing plastic waste.

Being in the Netherlands, using a bike makes perfect sense. But it turns out there’s a lot more to making a human-powered plastic shredder than simply bolting a sprocket to a shredder, looping the bike chain over it, then climbing on and working up a sweat.

In between the bike and the shredder is a large gear reduction, a fifteen kilogram flywheel, and a heavy-duty frame to anchor everything in the face of so much mass and torque. Add some covers and safety guards and the result is a stationary bike with a hopper for waste, a bin for output, and enough rotational torque and inertia to chew through stubborn bits without stalling.

Now that the shredder works, what’s the plan for all the little plastic shreds? The goal is to turn it back into usable filament which is obviously very useful, but we’ve also seen that compression molding plastic waste can work pretty well, too.

Being an educator, [Brogan] makes it clear that a bike-powered shredder, while pretty cool, is not the only missing link in sustainability. There is currently no easy way to recycle plastic at scale. But the shredder is a critical part of demonstrating the whole process in a hands-on way, and learning why recycling plastic at scale is a genuinely difficult job.

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Recycling Two XBox One Consoles Into A 10 GB USB Flash Drive

May 28, 2026 by 14 Comments

Amidst the ongoing RAM & storage apocalypses, Mad Max-esque scenes are unsurprisingly developing, with the eMMC recycling project by [Chase Fournier] from a pair of XBox One S (‘XBone’) mainboards being just one more example. These mainboards come equipped with a 5 GB eMMC chip installed, alongside 8 GB of DDR3.

Removing the eMMC chips isn’t that complicated and after some reballing fun the chips were both installed on a carrier board with a Norelsys NS1081 controller IC. This provides a USB 3.0 interface and can connect to up to four SD or eMMC memories, with here just two channels used.

Although the eMMC testing device didn’t seem too happy with either chip, after mounting them on the PCB the controller could be programmed and saw both eMMC packages for a grand total of 10 GB storage.

Sequential read performance in CrystalDiskMark was about 140 MB/s while write performance was about 64 MB/s, which is zippy enough for smaller files. Not that you can store more than 10 GB on this USB drive anyway.

Turning the DDR3 ICs on the mainboard into proper DIMM or SODIMM sticks would also be an idea, as even such older memory tech keeps ramping up in demand. As for the XBone X variant with its 12 of GDDR5, that’s probably a harder proposition to repurpose, but recycling old consoles suddenly has become a lot more exciting.

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Hackaday Links: May 3, 2026

May 3, 2026 by 3 Comments

Software that collects public data from the Internet and uses it to provide half-assed answers to your questions might seem like a modern craze, but today we bid farewell to a website that helped pioneer pretend conversations all the way back in 1997 — as of May 1st, Ask Jeeves is no more.

Well, technically they dropped the “Jeeves” part back in 2006. Since then it’s just been Ask.com, but as the name implies the idea was more or less the same. Rather than the relatively rigid parameters and keywords required by traditional search engines, you could ask Jeeves questions about the world using natural language. Early advertisements showed the virtual valet answering arbitrary questions like “How many calories in a banana?,” which of course today seems commonplace and utterly unimpressive, but was a pretty wild for the 1990s.

It might seem surprising that a site designed from day one to offer a human-like Q&A experience should fold right as such technology is becoming commonplace. But of course, that commonality is the problem. When Google can answer your questions just as well (or poorly…) as Jeeves or anyone else, what’s the benefit for the average Internet user to seek out another service? But it’s still somewhat ironic, which is probably why the farewell message on Ask.com ends with the line “Jeeves’ spirit endures.”

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Guitar Picks made from recycled sheets

Artsy And Durable Recycling From A Heat Press

November 7, 2025 by 9 Comments

Plastic recycling is something that many of us strive to accomplish, but we often get caught up in the many hurdles along the way. [Brothers Make] are experienced in the world of plastic recycling and graced us with a look into a simple and reliable way to get consistent thin sheets of durable plastic. Using a common T-shirt press and a mixture of plastic scraps, you can get the process down quickly.

Summarizing the process is pretty easy due to its simplicity. You take a T-shirt press, put some Teflon baking sheets on both sides of some plastic scraps, and then press. Repeating this a couple of times with different colored plastic will get you a nice looking sheet of usable sheets for any purpose you could dream of. Thicker pieces can have some life changing applications, or as simple as guitar picks, as shown by [Brothers Make].

Make sure to try out this technique yourself if you have access to a press! Overuse of plastic is a widely known issue, and yet it feels like almost no one attempts to solve it. If you want a different kind of application, try making your own 3D printing filament out of recycled plastic!

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Ask Hackaday: When Good Lithium Batteries Go Bad

October 20, 2025 by 65 Comments

Friends, I’ve gotten myself into a pickle and I need some help.

A few years back, I decided to get into solar power by building a complete PV system inside a mobile trailer. The rationale for this doesn’t matter for the current discussion, but for the curious, I wrote an article outlining the whole design and build process. Briefly, though, the system has two adjustable PV arrays mounted on the roof and side of a small cargo trailer, with an integrated solar inverter-charger and a 10-kWh LiFePO4 battery bank on the inside, along with all the usual switching and circuit protection stuff.

It’s pretty cool, if I do say so myself, and literally every word I’ve written for Hackaday since sometime in 2023 has been on a computer powered by that trailer. I must have built it pretty well, because it’s been largely hands-off since then, requiring very little maintenance. And therein lies the root of my current conundrum.

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A filament extruder is shown on a workbench. On the front is a knob and the display of a PID controller. A black geared spool is mounted on the top of the extruder, and on the right, a clear plastic bottle is positioned over a metal rod.

Turning Waste Plastic Into Spools Of Filament

August 1, 2025 by 28 Comments

Despite being a readily-available source of useful plastic, massive numbers of disposable bottles go to waste every day. To remedy this problem (or take advantage of this situation, depending on your perspective) [Igor Tylman] created the PETmachine, an extruder to make 3D printer filament from PET plastic bottles.

The design of the extruder is fairly standard for such machines: a knife mounted to the frame slices the bottle into one long strip, which feeds through a heated extruder onto a spool which pulls the plastic strand through the system. This design stands out, though, in its documentation and ease of assembly. The detailed assembly guides, diagrams, and the lack of crimped or soldered connections all make it evident that this was designed to be built in a classroom. The filament produced is of respectable quality: 1.75 mm diameter, usually within a tolerance of 0.05 mm, as long as the extruder’s temperature and the spool’s speed were properly calibrated. However, printing with the filament does require an all-metal hotend capable of 270 ℃, and a dual-drive extruder is recommended.

One issue with the extruder is that each bottle only produces a short strand of filament, which isn’t sufficient for printing larger objects. Thus, [Igor] also created a filament welder and a spooling machine. The welder uses an induction coil to heat up a steel tube, inside of which the ends of the filament sections are pressed together to create a bond. The filament winder, for its part, can wind with adjustable speed and tension, and uses a moving guide to distribute the filament evenly across the spool, avoiding tangles.

If you’re interested in this kind of extruder, we’ve covered a number of similar designs in the past. The variety of filament welders, however, is a bit more limited.

Thanks to [RomanMal] for the tip!