Your desk or bench is a work area, so why not make it look the part? That’s the idea behind the miniature blinking traffic barrels that [Glen Akins] recently put together. Of course, just a single blinking light doesn’t really sell the idea of a busy construction zone, so he spent a somewhat surprising amount of time and effort optimizing the design for small-scale production.

The end result is a fascinating write-up that dives into the design decisions [Glen] made. Every aspect of this project, from the overhang of the “handle” on the 3D printed barrel to the number of passive components on the PCB was carefully considered. Critics may say [Glen] put too much thought into something that didn’t need to be so complex, but projects like these are an excellent way to keep your skills sharp — there’s no such thing as practicing too much.

Starting with the design of the barrel itself, we appreciate that [Glen] kept the capabilities of his desktop 3D printer in mind. By breaking the design up into multiple pieces and avoiding overly steep angles, he produced a design that prints cleanly without the need for support material. His step-by-step documentation and screenshots also serve as a great introduction to designing parts in Fusion if that’s something you’re interested in.

From there, things switch over to the electronics. Some in the audience will bemoan that he’s using a PIC12F1612 microcontroller to blink a single LED instead of a 555, but [Glen] brought the receipts on this one. Not only does the PIC offer more flexibility in terms of getting the blinking to look the way he wants, but it requires fewer passive components on the board and is considerably more energy efficient than the iconic timer IC. Even if you ignore all the other advantages, he calculates that going with a 555 would have cut the battery life of the finished product by approximately 15%.

This is one of those projects that’s difficult to summarize in such a terse format, as every time you think the write-up must be about over it takes a new turn on you. We were mildly bemused when the second iteration of the PCB popped up, but by the time he introduced the custom programming adapter board, we knew [Glen] wasn’t messing around.

Unsurprisingly, this isn’t the first time we’ve seen [Glen]’s handiwork. You may recall seeing his RP2040-powered sound board earlier this year, but his name has been popping up on these pages for more than a decade now.