Author: Jenny List

3083 Articles

Mini Computer Brings Starfleet To Your Desk

June 14, 2020 by 20 Comments

It could be said that there are two types of people: those for whom the actor LeVar Burton is the host of Reading Rainbow, and those for whom he is Geordi LaForge, Chief Engineer of Star Trek TNG‘s Enterprise NCC1701-D. For those of us engineers who lie in the second camp, we can at least feel a little closer to the action thanks to a project from [Darian Johnson], a Star Trek TNG mini-computer which functions as a desktop information display.

Inside the 3D-printed case is an ESP32 version of the Adafruit Feather, talking to cloud services to pull in and aggregate the information on the TFT screen. It combines weather data, environmental sensor readings, his fitness tracker readings, and his schedule, with two useful applications. There’s a resistor colour code chart, and an LED series resistor calculator. He’s made a video showing it in operation which we’ve placed below the break, and in it, he’s captured the aesthetic of the LCARS interface perfectly. We can’t speak for a fictional future spacecraft officer, but we suspect that Geordi would be right at home with it.

We may not be able to bring you Geordi LaForge, but we can bring you a real Starfleet officer. She even shares something with LeVar Burton, in that she’s (much more) famous for something else.

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Flipdots, Without The Electronics

June 13, 2020 by 14 Comments

We are used to flipdots, single mechanical pixels that are brightly colored on one side and black on the other, flipped over by a magnetic field. Driving the little electromagnets that make them work is a regular challenge in our community. [Johan] however has a new take on the flipdot, and it’s one we’ve never seen before. Instead of making a magnetic field to flip his dots he’s doing without the electronics entirely, and just using a magnet.

The project is a level indicator for a water tank, which contains a magnet floating in a plastic bottle. This has previously been used to trigger a reed switch that controls the refill pump. To those reed switches he adds a row of flipdots, but these aren’t the commercial dots you might once have seen adorning the front of your local bus. Instead, they’re custom dots made from washers, suspended in pivots by means of a spot weld and mounted in a frame inside a clear tube to keep dirt at bay. As you can see in the video below the break, when the magnet floats past inside the tank it flips them over one way, and on its return journey if flips them back the other. The result is a fully serviceable flipdot display, completely lacking the normal electronics, and we rather like it.

(It may be the first electronic-free flipdot we’ve shown you, but it’s not the first homemade one.)

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Office Status Light Turns “Do Not Disturb” To “Busy”

June 13, 2020 by 16 Comments

Open-plan offices with too many desks crammed into them are the scourge of many a tech start-up, and at [Danny Salzman]’s employer, distractions reached an all-time high. His boss instigated a free/busy indicator using coloured cards, but he felt he could do one better and came up with an IoT status light to do the job.

At its heart is a machinery status light of the tri-colour “traffic light” variety, driven by a set of relays under the command of a Particle Photon STM32 ARM Cortex M3 based microcontroller board. The plan to write a super-clever API and integration with Slack or Google Calendar never came together, instead it’s operated by a set of bash shell aliases.

Unfortunately for [Danny] though, it didn’t work as intended. Instead of his colleagues staying away as he had hoped, they flocked to his desk to ask about the new feature, making it not entirely useful as a “Do Not Disturb” light. Still, we like it, and it’s given us ideas about those machinery status lights.

He says he may dig it out for his home during the COVID-19 lockdown. Perhaps he could take some inspiration from this home WiFi status dongle.

How CERN Made High Quality Electronics In The 1970s

June 12, 2020 by 36 Comments

We’re suckers for some retro electronics here at Hackaday, so we were fascinated when Daniel Valuch wrote to us with some pictures of his findings in his CERN lab’s archive. He works on Linear Accelerator 3, which has had an extended downtime after many decades of continuous operation, for major upgrades and overhauls. Part of the upgrade involves the removal of electronic assemblies dating back as far as the 1970s, and he’s shared his fascination with them as he trawls through dusty filing cabinets in the lab basement.

What it reveals is a world before the CAD and microcontrollers we know, instead here are circuits using the electronic building blocks of logic gates, discretes, and op-amps. PCBs are laid out not with the KiCad that CERN are famous in our community for today, but on acetate, with transfers and tape. A ground plane is even hand-carved from a red sheet. Oddly though it isn’t a world without CNC, because in the pouch with a design from 1974 is a roll of punched paper tape. If you have ever pondered the “Numerical” in “Computer Numerical Control”, here are the numbers in physical form.

For those of us who were trained in this type of electronic design, the convenience of a PCB CAD package and a professionally-made PCB at the click of a mouse is nothing short of miraculous. But seeing personally laid boards of this quality reminds us that seeing the hand of the designer in them is something few engineers today (with the possible exception of Boldport) manage to recreate.

Knitting Machine Rebuild Takes It To The Next Level

June 11, 2020 by 6 Comments

Those of us who to textile work may own a sewing machine and even if we’re really into it and have the funds, an overlocker. But there’s another machine in that field that few of us will have, and that’s a knitting machine. These machines have a sliding carriage over a long array of needles, and even the cheaper ones are way more expensive than for example a pretty decent oscilloscope. [Irene Wolf] has a Passap E6000 computerised knitting machine that is by no means an inexpensive one, and she’s made significant improvement to it by giving it new brains, a new motor controller, and replacing the mechanical rear needle bed with a set of computerised ones from the front of another machine.

In her write-up she goes in depth into the arrangement of sensors and electromagnets that operate the machine. She started with a lot of inspiration from a project at Hackerspace Bamberg, but used all the available Passap sensors as inputs where they had used only one. She has two Arduino M0 boards handling the inputs and a Raspberry Pi with control and user interface, and has posted some videos of the system in action one of which we’ve placed below the break.

We probably wouldn’t have had the courage to fearlessly hack such a high-value machine, and we’re particularly impressed by the result. The write-up is particularly interesting not only for the work itself, but for the detailed insight it gives to the workings of these machines. The best news – she’s not finished and there will be more installments.

While you’re waiting for more, remember this is by no means the first hacked knitting machine we’ve brought you.

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Surviving The Pandemic As A Hacker: Making A Mask Of Your Very Own

June 10, 2020 by 25 Comments

As the COVID-19 pandemic has continued along its way through the world, our community has responded as it always does, by designing and making things intended to solve the problems thrown up by the situation we find ourselves in. Much of this effort has gone into the production of PPE to plug the gap and many essential staff have been protected by maker-provided equipment, while the remainder of the effort has produced a wide array of clever designs for COVID-related items.

With curves flattened in many areas, Governments around the world are now encouraging the wearing of face masks in everyday social interactions. The purpose of mask for the general public is for droplet catching rather than virus filtering, and home made masks easily accomplish this. So let’s take a look at what you need to know about making a mast of your very own.

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Vernier Calipers And Micrometer Screw Gauges, Measuring Without Compromise

June 8, 2020 by 62 Comments

I needed a temperature controller module recently, so off I went to Banggood to order one. As one does I found myself browsing, one thing led to another, and I bought a micrometer screw gauge. While micrometers are pretty expensive devices, reflecting their high precision engineering and construction, this micrometer cost me only about £8, or just under $10, definitely in the spirit of our long-running series of reviewing very cheap tools in search of a diamond in the rough. But perhaps more importantly, this is also the cue for an examination of high precision dimensional measurement. So I’ve assembled a collection of micrometers and vernier calipers of varying quality, and it’s time to dive in and measure some very small things.

Some of you will be metrology enthusiasts with an array of the finest devices available, but I am guessing that many of you will not. The ubiquitous precision measurement device in our community appears to be the digital caliper, a sliding clamp with an LCD display, an instrument that can be had in its most basic form for a very small outlay indeed. For the purposes of this piece though we’re not looking at digital devices but their analogue precursors. If you want a feel for metrology and you’d like some of those heritage tools that parents pass onto their kids then it’s time to learn something about the vernier caliper and the micrometer. Continue reading “Vernier Calipers And Micrometer Screw Gauges, Measuring Without Compromise” →