Help Us Decide If This Huge Reprap Array Is The Largest Fleet To Date

August 23, 2012 by 27 Comments

30-repraps

Take a minute to think about what your dream job might be.

Done imagining you are a ridiculously wealthy bachelor?  Good.

Back here in the real world, [Caleb Cover] has come into what might be one of the coolest hacking-related jobs we’ve seen in awhile. He recently snagged a gig working for Aleph Objects as the fleet master for a large array of 3D printers. His duties include the care and feeding of 30 MiniMax-style repraps, a job description we sure wouldn’t mind having.

Aside from merely gloating about his newfound employment, [Caleb] wrote in asking if we knew of a reprap setup larger than the one he is responsible for. We couldn’t come up with one, but perhaps you can.

Right now, [Caleb] says that he’s working on seeing how well the machines can produce parts to replicate themselves, which will certainly make this the largest collective set of production 3D printers sooner or later.

While you hunt down other large reprap setups at your monotonous desk job, check out the video below to hear the symphony of 3D printing that greets [Caleb] at the door each day.

Think you might have seen a 3D printing setup more massive than this one?  Pics Vids or it didn’t happen.  Seriously, we want to see em!

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Pwdr, The Open Source Powder Printer

August 8, 2012 by 26 Comments

Meet pwdr, the open source 3D printer that is a complete departure from the RepRaps and Makerbots we’ve come to love.

Instead of squirting plastic onto a build surface, pwdr operates just like the very, very expensive powder printers used in industrial settings. Pwdr uses gypsum, ceramics, and concrete for its raw stock and binds these powder granules together with water deposited from an inkjet cartridge.

Inside pwdr there are two bins, one for storing the raw material and another for building the part. The part to be printed is built one layer at a time, just like your regular desktop printer. After each layer is finished, a counter-rotating drum scrapes the raw material over the build area and another layer is printed.

There are a lot of advantages to pwdr versus the melted plastic method of printing used in the Makerbot; because each build is self-supporting, it’s possible to print objects that just couldn’t be made with an extruder-based printer. Pwdr also supports laser sintering, meaning it’s possible for pwdr to make objects out of ABS, Nylon, and even metal.

Right now, pwdr is still in the very early stages of development, but you can build your own powder printer from the files up on Thingiverse. Check out the video of pwdr printing after the break.

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Yet Another RepRap Host Looks Pretty Cool

July 25, 2012 by 9 Comments

Joining the pantheon of other RepRap host software packages such as ReplicatorG, RepSnapper, and Skeinforge is Yet Another RepRap Host, a project by [Arkadiusz] that combines a lot of neat features into a very cool package.

One thing we’ve really got to give [Arkadiusz] credit for is a virtual table that allows you to import several .STL files, place them on a virtual build platform, and print them all at once. Previously, the only way we knew how to do this was by either creating a single .STL file with all the desired parts already in place, or arraying several object to increase production. The virtual table feature allows anyone to bypass those steps and print out a lot of objects all at once.

YARRH also allows you to view the GCode in 3D. This feature is a little kludgy at the moment, but [Arkadiusz] says it’s functional and more than serviceable to run a 3D printer.

Right now, YARRH is only available for Windows, but a package for Ubuntu (and hopefully OS X) are coming down the pipe. You can check out some videos of YARRH in action after the break.

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RA 3D Printer Controller Board Does Everything, Has Disco Lights

July 10, 2012 by 15 Comments

3D printers are getting far, far more complicated than a 4-axis, plastic-squirting CNC machine. These days, you really haven’t earned your geek cred unless you’ve hacked an LCD and SD card interface into your 3D printer, or at least experimented with multiple extruders. There’s a problem with the controller boards everyone is using, though: most boards simply don’t have enough output pins, greatly reducing the number of cool things a 3D printer can do.

Enter RA. It’s a new 3D printer controller board with IO for any imaginable setup. Going down the feature list of RA, we’re wondering why we haven’t seen some of these features before. A 24-pin ATX power header is soldered directly to the board, giving RA users a stupidly easy way to power their printer. Of course there are outputs for LEDs, camera triggers (printer time-lapse movies are really cool), light rings, buzzers, an LCD/rotary encoder/SD card control panel, and support for two heated beds for gigantic printers. If printing in one color isn’t good enough for you, RA has support for three extruders

Compared to other 3D printer boards such as RAMPS or the Sanguinololu, the number of outputs on this board is simply amazing. If you’re planning to build a huge, feature-laden 3D printer, you probably couldn’t do much better than what RA is offering.

Printing Organs With A 3D Printer

July 2, 2012 by 24 Comments

[Jordan Miller], [Christopher Chen], and a whole bunch of other researchers at the department of bioengineering at U Penn have figured out a way to print 3D tissues using a 3D printer. In this case, a RepRap modified to print sugar.

Traditional means of constructing living 3D tissues face a problem – in a living body, there’s a whole bunch of vasculature sending Oxygen and nutrients to the interior cells. In vitro, these nutrients can’t get to the cells in the core of a mass of tissue. [Jordan], [Chris], et al. solved this problem by printing a three-dimensional sugar lattice. After encasing this lattice in a gel embedded with living cells, the sugar can be dissolved and the nutrients pumped through the now hollow capillaries in the gel.

If you have access to Nature, the full text article is available here. There’s also a great video showing off this technique after the break.

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Don’t Bring Your 3d Printer To MakerFaire

June 25, 2012 by 48 Comments

This could easily be called “the year of the 3d printer”. They are in the news, in every hackerspace, and at every event. This last one is the one I’m going to focus on here. All the coverage we’ve seen as well as our personal experience shows that MakerFaires are filled with 3d printers. At MakerFaire K. C., there were so many that I lost count. I didn’t even bother taking pictures or stopping to look after a while. Many were makerbots, though a few repraps were present too.

If you want to be noticed at MakerFaire, DON’T BRING A 3D PRINTER AS YOUR SOLE DISPLAY.

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NC Maker Faire 2012: Machine Tools And 3D Printers

June 24, 2012 by 8 Comments

NC Maker Faire 2012 3D printer

There were quite a few 3D printers at the NC Maker Faire this year (like the [Fablicator], several [RepRap]s, and [MakerBot]s) as well as a few subtractive machining devices including a wood lathe, a [ShopBot] display (one of the sponsors), and my little CNC router. There was even a little [Eggbot] on display, which combines several CNC concepts into a really unique device for printing a picture on an egg.

Check out the video below for lots of examples of what was at the Faire. There’s always room for one more 3D printing or CNC machining enthusiast, so hopefully it inspired some makers to expand their capabilities! Continue reading “NC Maker Faire 2012: Machine Tools And 3D Printers” →