3D Printing Gets Small In A Big Way

If you have a 3D printer in your workshop, you probably fret more about how to get bigger objects out of it. However, the University of Amsterdam has a new technique that allows for fast large-scale printing with sub-micron resolution. The technique is a hybrid of photolithography and stereolithography.

One of the problems with printing with fine detail is that print times become very long. However, the new technique claims to have “acceptable production time.” Apparently, bioprinting applications are very much of interest to the technology’s first licensee. There is talk of printing, for example, a kidney scaffold in several hours or a full-sized heart scaffold in less than a day.

Another example application is the production of a chromatography instrument with 200 micron channels and 20 micron restrictions. This requires a printer capable of very fine detail. There are also applications in semiconductors and mechanical metamaterials. Of course, we always take note of photolithography processes because we use them to make PC boards and even integrated circuits. A desktop printer that could do photolithography might open up new ideas for producing electronic circuitry.

If you want to play with photolithography today, [Ben Krasnow] has some advice. Of course, there are several ways to produce PC boards, even with a garden-variety 3D printer.

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Hackaday Links: June 5, 2022

The big news this week comes from the world of medicine, where a woman has received a 3D-printed ear transplant. The 20-year-old woman suffered from microtia, a rare congenital deformity that left her without a pinna, the external structure of the ear. Using scans of the normal ear, doctors were able to make a 3D model of what the missing pinna should look like. Raw material for the print was taken from the vestigial ear of the patient in the form of cartilage cells, or chondrocytes. The ear was printed using a bioprinter, which is a bit like an inkjet printer. The newly printed ear was placed into a protective structure and transplanted. The operation was done in March, and the results are pretty dramatic. With a little squinting, it does look a bit like there are some printing artifacts in the ear, but we’d imagine that’s more from the protective cage that was over the ear as it healed.

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3D Printing Livers

The University of Utrecht has a team that is successfully bioprinting “liver units” that are able to do some of the functions of a human liver and may open the door to new medical treatments. This isn’t simply printing a fake liver in a jar though, instead the technique uses optical tomography to rapidly create small structures of about 1 cc of volume in less than 20 seconds.

Apparently, one problem with printing hydrogels full of biological structures is that passing them through a nozzle tends to disturb the delicate structures.  This technique uses no nozzle or layers, which makes it useful in this situation.

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Printer Uses Algae To Print Live Structures

There’s a famous scene in the movie version of Frankenstein — but not in the book — where the doctor exclaims: “It’s alive!” We wonder if researchers at TU Delft had the same experience after printing living structures using algae. Of course, they aren’t creating life or even reanimating it. They are simply depositing living cells in artificial structures using a bio-compatible substrate. According to the paper, the living cells or bio ink can build up layers in a 3D printing fashion and the structures are “self-standing.”

There are some advantages, for example that the algae get their energy from sunlight. Of course they also have to eat, so unless you provide some snacks, your print will die off in about 3 days.

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3D Printing Skin Or Maybe A Dermal Regenerator

In space — at least on Star Trek — no one can hear you apply a band-aid. That’s too low tech. When a Star Fleet officer gets an ouchie, the real or holographic doctor waves a dermal regenerator over the afflicted area, and new skin magically appears. Science fiction, huh? Maybe not. A group of scientists from Canada recently published a paper on a handheld instrument for depositing “skin precursor sheets” over full-thickness burns. The paper is behind a paywall and if you don’t know how to get it or don’t want to get it, you can see a video from the University of Toronto, below.

Although they use the term 3D printing, the device is more like a paint roller. Several substances merge together in the print head and lay down on the burn in broad stripes.

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Syringe Pump Turns CNC Machine Into A Frosting Bot

“Amazing how with only the power of 3D-printing, two different computers, hundreds of dollars in CNC machinery, a lathe, and modern microcontroller magic, I can almost decorate a cupcake as well as a hyperactive ten-year-old.”  We can think of no better way to sum up [Justin]’s experiment in CNC frosting application, which turns out to only be a gateway to more interesting use cases down the road.

Granted, it didn’t have to be this hard. [Justin] freely admits that he took the hard road and made parts where off-the-shelf components would have been fine. The design for the syringe pump was downloaded from Thingiverse and does just about what you’d expect – it uses a stepper motor to press down on the plunger of a 20-ml syringe full of frosting. Temporarily attached in place of the spindle on a CNC router, the pump dispenses onto the baked goods of your choice, although with an irregular surface like a muffin top the results are a bit rough. The extruded frosting tends to tear off and drop to the surface of the cake, distorting the design. We’d suggest mapping the Z-height of the cupcake first so the frosting can dispense from a consistent height.

Quality of the results is not really the point, though. As [Justin] teases, this hardware is in support of bioprinting of hydrogels, along with making synthetic opals. We’re looking forward to those projects, but in the meantime, maybe we can all just enjoy a spider silk beer with [Justin].

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3D Printing Electronics Direct To Body

Some argue that the original Star Trek series predicted the flip phone. Later installments of the franchise used little badges. But Babylon 5 had people talking into a link that stuck mysteriously to the back of their hand. This might turn out to be true if researchers at the University of Minnesota have their way. They’ve modified a common 3D printer to print electronic circuits directly to the skin, including the back of the hand, as you can see in the video below. There’s also a preview of an academic paper available, but you’ll have to pay for access to that, for now, unless you can find it on the gray market.

In addition, the techniques also allowed printing biologically compatible material directly on the skin wound of a mouse. The base printer was inexpensive, an Anycubic Delta Rostock that sells for about $300.

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