3D Printed Rockets Are A Gas

We’ve probably all made matchstick rockets as kids. And around here anything that even vaguely looks like a rocket will get some imaginary flight time. But [austiwawa] is making some really cool 3D printed rockets that use common CO2 cartridges as a propellant. You can see them in action in the video below.

You might think just sticking a CO2 cylinder in a 3D printed jacket isn’t such a big deal, but [austiwawa] really went the extra mile. He read up on how to make the rocket stable (by manipulating the center of gravity versus the center of pressure) and explains what he had to do to get the rockets flying like you’d expect.

In addition, the launch tube is pretty interesting. A 3D printed part holds a sharp point and a spring. You lock the spring and when released it punches a clean hole in the propellant casing. The actual tube is a long piece of PVC pipe. From the video, it looks like these little rockets fly pretty high.

Judging from the video, the rocket body and launcher came from TinkerCAD. The way [austiwawa] put the fins on was both simple and clever.

Of course, you could also use Coke and propane, if you like. We’ve also seen some pretty cool setups with compressed air. Check out the rockets in action after the break,

Continue reading “3D Printed Rockets Are A Gas”

Handmade Keyboards For Hands

There were some truly bizarre computer keyboards in the 1980s and 90s. The Maltron keyboard was a mass of injection-molded plastic with two deep dishes for all the keys. The Kinesis Advantage keyboard was likewise weird, placing the keys on the inside of a hemisphere. This was a magical time for experimentations on human-computer physical interaction, the likes of which we haven’t seen since.

Now, though, we have 3D printers, easy to use microcontrollers, and Digikey. We can make our own keyboards, and make them in any shape we want. That’s what [Andrey]’s doing. The 32XE is an ergonomic keyboard and trackball combo made for both hands.

The keyboard has curved palm rests, a trackball under the right thumb, and is powered by the ever popular DIY mechanical keyboard microcontroller, the Teensy 2.0. This keyboard is equipped with a trackball, and that means [Andrey] needed a bit of extra electronics to handle that. The mouse/trackball sensor is built around the ADNS-9800 laser motion sensor conveniently available on Tindie. This laser mouse breakout board is built into the bottom of the keyboard, with enough space above it to hold a trackball… ball.

Since this is a very strange and completely custom keyboard, normal mechanical keyboard keycaps are out of the question. Instead, [Andrey] 3D printed his own keycaps on an FDM printer. Printing keyboard keycaps on a filament-based printer is extremely difficult — the tolerances for the connector between the switch and cap are tiny, and nearly at the limit of the resolution of a desktop filament printer. [Andrey] is taking it even further with inlaid keyboard legends. He’s created a keycap set with two color legends on two sides of the keycaps. If you’ve ever wanted to print keycaps on a 3D printer, this is a project to study.

3D Printed Bicycle From Stainless Steel!

You wouldn’t 3D print a car, would you? That’d simply be impractical. However, if you’re a team of students attending the Delft University of Technology (TU Delft) in the Netherlands, you might be inclined to 3D print a stainless steel bicycle instead.

The TU Delft team collaborated with MX3D, a company that uses an articulated industrial robot arm with a welder for an effector, welding and building the Arc Bicycle, glob by molten glob. Printed in chunks, this process allows the practical construction of larger objects that are able to withstand the stresses and forces of everyday use. Weighing around 20kg, you might not want to spend much time carrying it up to an apartment anytime soon, so stick to the cobblestone streets — the Arc Bicycle can take it.

Continue reading “3D Printed Bicycle From Stainless Steel!”

Increase The Range Of An ESP8266 With Duct Tape

For the longest time now, I’ve wanted to build a real, proper radio telescope. To me, this means a large parabolic reflector, a feed horn made of brass sheet, coat hanger wire, and at least for the initial experiments, an RTL-SDR dongle. I’ve done the calculations, looked at old C-band antennas on Craigslist, and even designed a mount or two that would make pointing the dish possible. I’ve done enough planning to know the results wouldn’t be great. After months of work, the best I could ever hope for is a very low-resolution image of the galactic plane. If I get lucky, there might be a bright spot corresponding to Sagittarius A.

There are better ways to build a radio telescope in your back yard, but the thought of having a gigantic parabolic dish out back, peering into the heavens, has stuck with me. I’ve even designed a dish that can be taken apart easily and transported because building your own dish is far cooler than buying a West Virginia state flower from a guy on Craigslist.

Recently, I was asked to come up with a futuristic, space-ey prop for an upcoming video. My custom-built, easily transportable parabolic antenna immediately sprang to mind. The idea of a three-meter diameter parabolic dish was rejected for something a little more practical and a little less expensive, but I did go so far as to do a few more calculations, open up a CAD program, and start work on the actual design. As a test, I decided to 3D print a small model of this dish. In creating this model, I inadvertently created the perfect WiFi antenna for an ESP8266 module using nothing but 3D printed parts, a bit of epoxy, and duct tape.

Continue reading “Increase The Range Of An ESP8266 With Duct Tape”

Light Rider: A Lightweight 3D Printed Electric Motorcycle!

It sounds like the name of a vehicle in some sci-fi tale, but that fiction is only a short leap from reality. Light Rider is, in fact, an electric motorcycle with a 3D printed frame that resembles an organic structure more than a machine.

Designed by the Airbus subsidiary [APWorks], the largely hollow frame was devised to minimize weight while maintaining its integrity and facilitating the integration of cables within the structure. The frame is printed by melting a sea aluminium alloy particles together into thousands of layers 30 microns thick. Overall, Light Rider’s frame weighs 30% less than similar bikes; its net weight — including motor — barely tips the scales at 35 kg. Its 6 kW motor is capable of propelling its rider to 45 km/h in three seconds with a top speed of 80 km/h, and a range of approximately 60 km — not too shabby for a prototype!

Continue reading “Light Rider: A Lightweight 3D Printed Electric Motorcycle!”

Camera Restricta Ensures Original Photography

Proper documentation is important, and when traveling it is commonly achieved via photography. Redundant documentation is often inefficient, and the Camera Restricta — in a commentary on the saturation of photographed landmarks and a recent debate on photographic censorship in the EU — aims to challenge the photographer into taking unique photographs.

Camera Restricta has a 3D-printed body, housing a smartphone for gps data, display and audio output, while an ATTiny85 serves to control the interdicting function of the camera. When the user sets up to take a picture using Camera Restricta, an app running on the phone queries a node.js server that trawls Flikr and Panoramio for geotagged photos of the local area. From that information, the camera outputs a clicking audio relative to the number of photos taken and — if there are over a certain number of pictures of the area — the screen trips a photocell connected to the ATTiny 85 board, retracting the shutter button and locking down the viewfinder until you find a more original subject to photograph.

Continue reading “Camera Restricta Ensures Original Photography”

Let’s Prototype! This Filament End Needs 80 Decibels

Reaching the end of a spool of filament when 3D printing is inevitable. The result ranges from minor annoyance to ruined print. Recently, I needed to print a number of large jobs that used just over half a spool of plastic each. Unwilling to start every print with a fresh spool (and shelve a 60% used one afterward), I had a problem to solve. What my 3D printer needed was filament monitor, or at least that’s what I thought.

After reviewing some projects and aftermarket options, I ended up making my own. Like most prototypes, it wasn’t an instant success, but that’s fine. One of the goals of prototyping is not only to validate that the problems you’re solving are the same ones you think exist, but also to force other problems and issues you may not have considered to the surface. Failure is only a waste if nothing is learned, and the faster and cheaper that learning happens, the better.

Sensible design steps also help minimize waste, so I started by looking at what kind of solutions already existed.

Continue reading “Let’s Prototype! This Filament End Needs 80 Decibels”