Two clever students at MIT have built this impressive brute force safe cracker. Their target: a document safe with a S&G 8400 lock. The 8400 is a group 1 manipulation proof lock. Group 1 locks will resist manipulation by an expert for at least 20 hours. These guys used a stepper motor to move the dial and built a custom controller for it. The dial has butterfly knob in the center which must be rotated before and after each combination. That job is handled by a hobby servo. The torque required to open the safe is higher than the stepper motor, so when the optical encoder detects that the motor has stalled you know you’ve found the combination.

Related: Automated Master Lock crackers

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The Church of Wifi has been really busy since we last checked in with them. They showed a lot of cool projects yesterday. I was really impressed by the modded WRT54Gs that their members have been building. beakmyn’s self contained war driving box article was what really kicked this off. He covers adding GPS, SD card, and all the needed software to the WRT. Once completed all you have to do is plug the box in, go for a drive and then just pull the card when you get home to retrieve the data.

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Defcon is off to an incredibly slow start; It’s already 2 hours behind because of safety inspections (not surprising). I wouldn’t be too annoyed, but the first talk of the day is Joe Grand explaining the LED badges. They apparently made 6,055 of these LED badges. There is a PIC10F202 on the back and a switch to change between different flash modes. He even included solder pads to reprogram it. They’re encouraging people to hack the badges and come up with something new. More pictures after the break.

Joe Grand’s operates Grand Idea Studios and has quite a few projects on his site. He also talked at Maker Faire about his Simon game.

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The Casio SK-1 was one of the cheapest sampling synths on the market when it was released. It has since become a popular target for circuit benders. Check out this awesome SK-1 mod with custom case and panel. You may remember reader [jumpstart]’s bent SK-1 as well. Make even had a article on the SK-5. If you don’t want to chop up your keyboard too much, [mike] pointed out that you can add your own MIDI-in port with minimal work. Highly Liquid even offers the parts as a kit.

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[Ito-Brazil] pointed out N-Labs simple current limiter for stepper motors. A current limiting system will let you run stepper motors at higher speeds, with greater torque and efficiency without overheating. This particular design is meant to improve upon the common L/R and Chopper drivers. It can handle high voltages without using large resistors and is high performance without using expensive ICs.

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[Mac Cody] wanted to add a digital compass to his robot. He thought the idea of the affordable Dinsmore 1490 digital compass using 4bits to transmit 3bits of data was ridiculous. He decided to build his own 16 point digital compass instead. The compass has four pairs of IRLEDs that reflect off of a gray code wheel. Each concentric track on the wheel represents 1 bit. He ran into some trouble when the compass magnets were being thrown off by the component leads. It just required a bit of tweaking to get right. Mac isn’t sure that this is the most cost effective way to gain one more bit of precision, but he did enjoy the experience and gained a greater appreciation for commercial units.

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Wire wrapping is a quick and reliable way to build prototypes and one-off pieces of hardware. The multiple cold welded joints makes it even more reliable than PCBs in certain environments like high vibration. [Justin Jones] couldn’t find his favorite wire wrapping tool or anyone selling a replacement so he decided to improvise. He constructed a new tool using a pen tube, small screwdriver, and a bit of metal cut from a floppy disk. The only thing it’s really missing is a built in wire stripper.

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