Was The Napier Nomad The Most Complex Aero Engine Ever Made?

From 1945 to 1955, a British aeronautical company called Napier & Son produced not just one but two versions of an intricate hybrid piston engine, which they named the Napier Nomad. The post-World War II era saw the development of several fascinating (and highly complex) piston-powered aeronautical engines alongside the emerging gas turbine engine designs. During this period, gas turbines were inefficient, unreliable, and primarily used for military applications. The (then) British Ministry of Supply commissioned the design and creation of a more fuel-efficient piston engine for aeronautical purposes, both military and civil, aiming to achieve gas turbine-like power while maintaining piston engine efficiency. Quite the challenge!

The specification aimed for 6000 hp and optimal fuel efficiency for long-range use. Napier knew gas turbines were limited by maximum operating temperature, constrained by available materials, which increased fuel consumption and reduced range. Piston engines operated at higher peak temperatures. They considered combining both principles to create a superior design, a concept suggested by aeronautical engineer Sir Harry Ricardo, who had consulted for Napier on other projects. Their complex solution was to build a gas turbine with a two-stroke diesel engine as the combustion chamber, merging the benefits of both.

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If You’re Going To Make A Model Engine, You Might As Well Make It A Merlin

It has been remarked before in more than one Hackaday post, that here are many communities like our own that exist in isolation and contain within them an astonishing level of hardware and engineering ability. We simply don’t see all the work done by the more engineering-driven and less accessory-driven end of the car modification scene, for example, because by and large we do not move in the same circles as them.

One such community in which projects displaying incredible levels of skill are the norm is the model making world. We may all have glued together a plastic kit of a Spitfire or a Mustang in our youth, but at the opposite end of the dial when it comes to models you will find craftsmanship that goes well beyond that you’d find in many high-end machine shops.

A project that demonstrates this in spades is [mayhugh1]’s quarter-scale model of a vintage Rolls-Royce Merlin V12 piston aero engine. This was the power plant that you would have found in many iconic Allied aircraft of the WW2 era, including the real-life Spitfires and all but the earliest of those Mustangs. And what makes the quarter-scale Merlin just that little bit more special, is that it runs. Just add fuel.

The build took place over a few years and many pages of a forum thread, and includes multiple blow-by-blow accounts, photos, and videos. It started with a set of commercial castings for the engine block, but their finishing and the manufacture of all other engine parts is done in the shop. In the final page or so we see the video we’ve placed below the break, of the finished engine in a test frame being run up on the bench, with a somewhat frightening unguarded airscrew attached to its front and waiting to decapitate an unwary cameraman. Sit down with a cup of your favourite beverage, and read the build from start to finish. We don’t think you’ll be disappointed.

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