Build Your Own Solenoid Engine

A solenoid engine is a curiosity of the electrical world. By all measures, using electricity to rotate something can be done almost any other way with greater efficiency and less hassle. But there’s just something riveting about watching a solenoid engine work. If you want to build one of your own and see for yourself, [Emiel] aka [The Practical Engineer] has a great how-to.

For this build though he used a few tools that some of us may not have on hand, such as a lathe and a drill press. The lathe was used to make the plastic spool to hold the wire, and also to help wind the wire onto the spool itself rather than doing it by hand. He also milled the wood mounts and metal bearings as well, and the quality of the work really shows through in the final product. The final touch is the transistor which controls power flow to the engine.

If you don’t have all of the machine tools [Emiel] used it’s not impossible to find substitute parts if you want to build your own. It’s an impressive display piece, or possibly even functional if you want your build to have a certain steampunk aesthetic (without the steam). You can even add more pistons to your build if you need extra power.

Continue reading “Build Your Own Solenoid Engine”

Rideable Tank Tread: It’s A Monotrack Motorcycle That Begs You To Stop Very Slowly

There will always be those of us who yearn for an iron steed and the wind through your hair. (Or over your helmet, if you value the contents of your skull.) If having fun and turning heads is more important to you than speed or practicality, [Make it Extreme] has just the bike for you. Using mostly scrapyard parts, they built a monotrack motorcycle — no wheels, just a single rubber track.

[Make it Extreme] are definitely not newcomers to building crazy contraptions, and as usual the entire design and build is a series of ingenious hacks complimented by some impressive fabrication skills. The track is simply a car tyre with the sidewalls cut away. It fits over a steel frame that can be adjusted to tension the track over a drive wheel and a series of rollers which are all part of the suspension system.

Power is provided by a 2-stroke 100cc scooter engine, and transmitted to the track through a drive wheel made from an old scuba tank. What puts this build over the top is that all of this is neatly located inside the circumference of the track. Only the seat, handlebars and fuel tank are on the outside of the track. The foot pegs are as far forward as possible, which helps keep your center of gravity when stopping. It’s not nearly as bad as those self-balancing electric monocycles, but planning stops well in advance is advisable.

While it’s by no means the fastest bike out there it definitely looks like a ton of fun. Build plans are available to patrons of [Make it Extreme], but good luck licensing one as your daily driver. If that’s your goal, you might want to consider adding a cover over the track between the seat and handlebars to prevent your khakis from getting caught on your way to the cubicle farm.

Continue reading “Rideable Tank Tread: It’s A Monotrack Motorcycle That Begs You To Stop Very Slowly”

Remanufacturing A Rotary Airplane Engine

If someone tells you they have seen a rotary engine, the chances are that you will immediately think of a Wankel engine, as you might find in some of the more exotic Mazda sports cars. But there is another rotary engine that has a prior claim to the name, and it can be found as the power unit for many early-twentieth-century aircraft. In these rotary engines the cylinders are arranged radially around a stationary crankshaft, and it is the engine itself that rotates. They have the advantage of extreme simplicity, smooth power, and a low parts count, at the expense of total loss lubrication, a relatively large rotating mass, and some difficulty in controlling their power. These rotary engines were largely obsolete by the 1920s, but  recent upsurge of interest in WW1-era aircraft has led to the creation of a small demand for them. New Zealand based Classic Aero Machining Service have stepped in to fill that gap and are remanufacturing the Gnome radial engine, the most numerous design of that era.

For anyone with an interest in internal combustion engines, the Gnome is a fascinating study. It’s a nine-cylinder design that runs a four-stroke Otto cycle, but instead of the two or more valves you might be familiar with from your motor vehicle it has only a single valve. The so-called Monosoupape design uses its valve for both fuel and exhaust, opening it on the inlet stroke as well as the exhaust stroke. The simplicity of a single valve and no carburetor is thus offset by a difficulty in varying its power , so rotary engines would frequently reduce the number of firing cylinders in lieu of throttling back.

The CAMS Gnome is a faithful copy of the original, but with modern metallurgy and the addition of an electronic ignition system. The original castor oil is still used — it seems classic aviation buffs like the smell — but becuase it is notorious for leaving sticky deposits in the engine they are evaluating modern alternatives. They have some technical details on their website, and there’s a good chance you my hear one of their engines one day at an air show near you.

Continue reading “Remanufacturing A Rotary Airplane Engine”

Three Engines For Every Lada

If you don’t live in a former Eastern Bloc country, odds are that you’ve never seen a Lada driving around your neighborhood. This car is ubiquitous in Russia and its neighboring countries, though, and for good reason: price. Lada gave many people access to affordable transportation who otherwise would have been walking, but this low price means that it’s a great platform for some excellent car hacks as well.

The guys at [Garage 54], an auto shop in Russia, outfitted one of these discount classics with two extra engines. This goes beyond normal bolt-on modifications you typically see to get modest horsepower gains from a daily driver. The crew had to weld a frame extending out of the front of the car to hold all the extra weight, plus fabricate all the parts needed to get the crankshafts on each engine to connect to each other. After that, it was the “simple” job of tuning the engines to all behave with one another.

This video is really worth watching, as the car was also upgraded with a dually setup on the back with studded tires for extra grip on their ice track. Odds are pretty good that this car isn’t street legal so this is likely the only place they’ll be able to drive it. Other things can be built out of Ladas as well, like lawn mowers for example.

Thanks to [g_alan_e] for the tip!

Continue reading “Three Engines For Every Lada”

This Monowheel Is Bright Orange, And We Want One

Monowheels are a singular form of transport. Like electric scooters and the Segway, they are remarkably impractical for getting from point A to point B, are expensive to build or buy, and make you look faintly silly as you ride them down the street. However, we’d be hard pressed to find a member of the Hackaday team that wouldn’t at least want a go on one for half an hour. [MakeItExtreme] felt the same way, and built one of their own.

The build starts with a tube bender, used to form 40mm tubing into a continuous circle to form the main wheel. Teflon is then turned to produce several rollers that interface the main wheel to the inner frame. Several small motorbike tyres were cut apart to create the tread to provide some decent grip. Power comes courtesy of a 110cc four stroke engine, allowing this thing to go just fast enough to get the rider seriously injured in the event of an accident. The team reports stability is poor at low speed, but remarkably good once above 30 km/h.

The team did a great job, and we particularly enjoy the bright orange paint scheme and fetching decals that really finish it off well. The monowheel concept is remarkably similar to the diwheel, which we’ve seen applied to old Fords with somewhat terrifying results.¬†Video after the break.

Continue reading “This Monowheel Is Bright Orange, And We Want One”

Building The World’s Smallest Jet Turbine By Hand

There are very few machines as complex to build as a turbojet engine. The turbine blades on a commercial airliner are grown from a single crystal of metal. The engineering tolerances are crazy, and everything spins really, really fast. All of these problems aren’t a concern for [Igor], who’s building what will probably end up being the world’s smallest turbojet engine. He’s doing it in his home shop, and a lot of the work is being done by hand. We don’t know the Russian translation for ‘hold my beer’, but [Igor] certainly does.

The design of this turbojet — as far as we can tell — is a centrifugal flow turbine, or something that’s not terribly different than the projects we’ve seen that turn the turbocharger from a diesel engine into a jet. The innovation here is using a lathe to machine the compressor stages by mounting an end mill to the headstock and the compressor blank on the cross slide, in a rotary table. It’s weird, but you really can’t argue with something that looks like it’ll work.

[Igor] has made a name for himself by creating some crazy contraptions. The most impressive, by far, is a gigantic remote controlled plane, powered by a handmade jet engine. This is an enormous fiberglass plane with a homebrew engine that spins at 90,000 RPM and doesn’t fly apart. That’s impressive by any measure.

[Igor] is posting a lot of his build process on YouTube and Instagram, including heat treating the compressor stages with a blowtorch. This is an amazing project, and even if this tiny turbine will be able to self-sustain, that’s an amazing accomplishment. You can check out a few more videos from [Igor] below.

Continue reading “Building The World’s Smallest Jet Turbine By Hand”

JB Weld – Strong Enough To Repair A Connecting Rod?

JB Weld is a particularly popular brand of epoxy, and features in many legends. “My cousin’s neighbour’s dog trainer’s grandpa once repaired a Sherman tank barrel in France with that stuff!” they’ll say. Thankfully, with the advent of new media, there’s a wealth of content out there of people putting these wild and interesting claims to the test. As the venerable Grace Hopper once said, “One accurate measurement is worth a thousand expert opinions“, so it’s great to see these experiments happening.

[Project Farm] is one of them, this time attempting to repair a connecting rod in a small engine with the sticky stuff. The connecting rod under test is from a typical Briggs and Stratton engine, and is very much the worse for wear, having broken into approximately 5 pieces. First, the pieces are cleaned with a solvent and allowed to properly dry, before they’re reassembled piece by piece with lashings of two-part epoxy. Proper technique is used, with the epoxy being given plenty of time to cure.

The result? Sadly, poor — the rod disintegrates in mere seconds, completely unable to hold together despite the JB Weld’s best efforts. It’s a fantastic material, yes – but it can’t do everything. Perhaps it could be used to cast a cylinder head instead?

Continue reading “JB Weld – Strong Enough To Repair A Connecting Rod?”