ERRF 22: Baby Belt Promises Infinite Z For Under $200

October 23, 2022 by Tom Nardi 20 Comments

Hackaday has been reporting on belt printers for around a decade now, since MakerBot released (and then quickly pulled) an automated build platform for their very first Cupcake printer. Turns out that not only has the concept been difficult to pull off from a technical perspective, but a murky patent situation made it tricky for anyone who wanted to bring their own versions to market. For a long time they seemed like the fusion reactors of desktop 3D printing — a technology that remains perennially just outside of our grasp.

But finally, things have changed. The software has matured, and there are now several commercial belt printers on the market. The trick now, as it once was for traditional desktop 3D printing, is to bring the costs down. Enter the Baby Belt, created by [Rob Mink]. This open-source belt printer relies on light-duty components and a largely 3D printed structure to get the price point down, though some will find its diminutive dimensions a bit too limiting…even if one of its axes is technically infinite.

If you’ve already got a printer and filament to burn, [Rob] is selling the part kit for just $130 USD. But even if you opt for the full ready-to-build kit, it will only set you back $180. Considering even the cheapest belt printers on the market now have a sticker price of more than $500, that’s an impressive accomplishment.

Of course, it’s hard to compare the Baby Belt with anything else on the market. For one thing, save for a few metal rods, its frame is made almost entirely from 3D-printed parts. Rather than the NEMA 17 stepper motors that are standard on even the cheapest of traditional desktop 3D printers, this little fellow is running on the dinky 28BYJ-48 steppers that you’d expect to find in a cheap toy. Then again, considering the printer only offers 85 x 86 mm in the X and Y axis, the structure and motors don’t exactly need to be top of the line.

What really sets this machine apart is the belt — while we’ve seen other makers go all out with their belt material, [Rob] has come up with an impressively low-tech solution. It’s a simple stack-up of construction paper, carpet tape, and fabric that you could probably put together with what you’ve got laying around the house right now.

Between that outer cloth layer and the printed frame, the Baby Belt offers a lot of room for customization, something which was on clear display at the 2022 East Coast RepRap Festival. The machines dotted several tables on the show floor, and you could tell their builders had a lot of fun making each one their own

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3D Printing A Guitar Neck

April 1, 2022 by Lewin Day 11 Comments

A lot of first-time guitar builders focus on making the body and skip the neck, which has lots of tricky dimensions to get right to if you want a nicely playable instrument. However, [Jón Schone] of Proper Printing wanted to start with the hard part on his guitar building journey, and set about 3D printing a guitar neck in one piece.

Designing a neck might sound difficult on the surface of it, but the Marz Guitar Designer plugin for FreeCAD helps make whipping one up a cinch. Once imported into Fusion 360, the geometry is tweaked for 3D printing, particularly to fit the truss rod inside. Printed on a Creality CF30 belt printer (which interestingly enough, has been mounted to the wall) in green PLA, the resulting neck can be spotted as a non-traditional design from a mile away. With a truss rod hammered in, frets installed, and hardware attached, it’s mounted up to a cheap kit guitar for testing.

The printed neck works, and it’s given a proper shakedown with some appropriate riffs to put it through its paces. It’s reportedly a bit on the flexible side, but remains playable and is surprisingly normal in its performance. [Jón] now plans to continue the project by 3D printing the rest of the guitar.

Meanwhile, if you’re sick of tuning your own guitar, consider building a robot tuner to help out. Video after the break.

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Turn An Ender 3 Into A Belt 3D Printer Of Your Very Own

February 25, 2021 by Jenny List 20 Comments

Infinite-bed 3D printers have long been an object of desire in our community, but it has taken a long time for the promise to catch up with the reality in terms of relatively affordable models that live up to expectations. They’re still a little expensive compared to their fixed-bed cousins though, so if you hanker for a Creality CR30 but only have the cash for an Ender 3, [Michael Sgroi] may have the project for you. He’s created the EnderLoop, a set of parts to perform the conversion from a stock Ender 3 to a fully-functional belt printer.

It takes the Ender 3 gantry and tilts it sideways on a pair of 3D printed supports, and replaces the stock Y azis with a belt on rollers driven by a larger motor through a timing belt drive. He has a variety of suggestions for sourcing a belt, and in his case he’s chosen one from PowerBelt3D. As well as the GitHub repository already linked, it can also be found on Thingiverse.

It’s clear that hacking apart a reliable printer in this way is not for the faint-hearted, and that a cautious hacker might prefer to wait a while for a cheaper off-the-shelf model. But we can see that the reliability of the Ender 3 will mean that its parts are still of decent quality in the new configuration, and that it looks as though the base printer can be reassembled should a belt-based build be a failure. Infinite bed printers will inevitably have a major presence in our community, and it is designs such as this one which will lead the way as they evolve into reliable machines.