The $300,000 3D Printed Car

We’ve noticed an uptick in cars–especially pricey ones–using 3D-printed parts. However, these are usually small and nonstructural parts with a few exceptions. This isn’t the case with the 2024 Cadillac Celestiq. The $300,000 luxury electric vehicle boasts 115 3D-printed parts, according to a post on [TheDrive].

It appears part of the drive–no pun intended–is to allow ultra customizations for people who need more than a car that costs more than a quarter of a million dollars. For example, if you buy an Escalade — another Cadilac vehicle — you have to tolerate that the switches that operate the window are the same as Joe Sixpack has in his Tahoe. Not so, the Celestiq since it has 3D printed switches that could even be customized for a specific owner. The post mentions that the large steering wheel trim is all printed so having, for example, your name, family crest, or company logo embedded in it would be feasible.

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At Three Grand A Tail Light, There’s An Opportunity For A Hacker

It can be amusing sometimes, to read an incredulous reaction from outside our community to something that would be bread-and-butter in most hackerspaces. Take the sorry saga of the Cadillac XLR tail light, as reported by Jalopnik. This car was a more-expensive Corvette with a bit of lard around its midriff, and could appear a tempting pick for a bit of inexpensive luxury rubber-burning were it not for the revelation that a replacement second-hand tail light for one of these roadsters can set you back as much as three grand. The trusty auto on the drive outside where this is being written cost around a tenth that sum, so what on earth is up? Is it because a Caddy carries some cachet, or is something else at play?

It appears that the problem lies in the light’s design. It’s an LED unit, with surface mount parts and a set of fragile internal PCBs that are coated in something that makes reworking them a challenge. On top of that, the unit is bonded together, and instead of being a traditional on-off tail light it’s a microprocessor-controlled device that gets its orders digitally. This is all too much for XLR owners and for the Jalopnik hacks, who castigate General Motors for woefully inadequate design and bemoan the lack of alternatives to the crazy-expensive lights, but can’t offer an alternative.

Reading about the problem from a hardware hacker perspective they are right to censure the motor manufacturer for an appalling product, but is there really nothing that can be done? Making off-the-shelf microcontroller boards light up LEDs is an elementary introduction project for our community, and having the same boards talk to a car’s computer via CAN is something of a done deal. Add in LED strips and 3D printing to create a new backing for the tail light lens, and instead of something impossibly futuristic, you’re doing nothing that couldn’t be found in hackerspaces five years ago.

So what’s to be learned from the Cadillac XLR tail light? First of all, there’s scope for an enterprising hacker to make a killing on a repair kit for owners faced with a three grand bill. Then, there’s another opportunity for us to be acquainted with the reality that the rest of the world hasn’t quite caught up with repair culture as we might imagine. And finally there’s the hope that a badly designed automotive component might just be the hook by which the issue of designed-in obsolescence moves up the agenda in the public consciousness. After all, there will be other similar stories to come, and only bad publicity is likely to produce a change in behavior.

Of course, to get it really right you need a car that’s hackable in the first place. Or better still, one designed by and for hackers.

Thanks [str-alorman] for the tip.

Cadillac XLR header image:Rudolf Stricker [CC BY-SA 3.0].

OBD-Sniffing A Caddy PHEV

The Cadillac ELR is a plug-in hybrid car with a bit of class, it has the beating heart of a Chevy Volt in a nice coupé body with some up-market styling and a nice interior. Since it wasn’t on the market for long and some consumers are still wary of cars with electric motors, it also represents something of a sweet spot: according to [Andrew Rossignol] you can pick them up for less outlay than you might imagine. He bought one, and being an inquisitive soul decided to probe its secrets through its OBD-II ports.

OBD-II sniffing is nothing especially new, but his write-up provides an interesting run-down of the methodology used to identify the different proprietary pieces of data that it makes available. His Python script attempted to parse the stream as though it were multi-byte words of different lengths, plotting its results as graphs, It was then a straightforward process of identifying the graphs by eye that contained useful data and rejecting those that were obviously garbage. He was able to pick out the figures in which he was interested, and write an interface for his little Sony VAIO UX to display them on the move.

We’ve covered OBD hacks too numerous to mention over the years, but perhaps you’d like to read our history of the standard.