FliteFest

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3D-Printed Halbach Motor Part Two: Tuning, Testing

June 30, 2017 by 8 Comments

Building your own Halbach-effect brushless DC motor is one thing. Making sure it won’t blow up in your face another matter, and watching how [Christoph Laimer] puts his motor to the test is instructive.

You’ll remember [Christoph]’s giant 3D-printed BLDC motor from a recent post where he gave the motor a quick test spin. That the motor held together under load despite not being balanced is a testament to the quality of his design and the quality of the prints. But not wishing to tempt fate, and having made a few design changes, [Christoph] wisely chose to perform a static balancing of the rotor. He also made some basic but careful measurements of the motor’s parameters, including the velocity constant (Kv) using an electric drill, voltmeter, and tachometer, and the torque using a 3D-printed lever arm and a kitchen scale. All his numbers led him to an overall efficiency of 80%, which is impressive.

[Christoph] is shipping his tested BLDC off to the folks at FliteTest, where he hopes they put it to good use. They probably will — although they might ask for three more for a helicarrier.

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Hackaday Links: April 30, 2017

April 30, 2017 by 14 Comments

This last week was SEFF, a week of electric-powered remote-controlled aircraft above 1700 feet of Bermuda grass in the middle of Georgia. [Damon Atwood] has been bringing his 16-foot-wingspan Emmaselle to SEFF for a few years now, and this year we’re getting a great video of the flight. This is, or was at one time, the 3rd largest electric RC on the planet. It’s flying on 11S, and is absolutely beautiful in the air.

Speaking of electric RC meetups, Flite Fest West is going on right now. Flite Fest East will be July 13th through the 16th. Here’s the link to the relevant YouTube channel.

One of the very inexpensive 3D printers announced at CES by Monoprice is now on sale. It’s the improved $200 Cartesian, not the $150 delta. As I saw at CES last January, this is a slight improvement over the already fantastic V1 version of this printer. Improvements include an all metal hot end (an E3D clone) and working WiFi on the main board. Still waiting on the $150 delta printer? The only thing I can tell you is that it’s coming out soon.

StippleGen is an application from Evil Mad Scientists Labs to create stippled drawings. Stippling is dots, but not halftone. [HEXceramic] is using StippleGen to create laser cut molds for making ceramic tiles. The results look awesome, and I can’t wait to see one of these fired.

Hackaday has been voted, ‘The Hacker News of Hardware‘ by the Hacker News community. I would have included this in the links post last week, but feared that would be seen as manipulating the upvote system on Hacker News. This is great, but of course you already know Hackaday is seen as a reputable source of hardware and embedded news!

As a rule, Hackaday is nonpartisan and not political at all. In fact, two of my headlines have been shot down so far this year for using the word ‘trump’ as a verb. You’re welcome. This project is too cool, so we’re going to bend a few rules. This is a Trump gummi. It’s the rarest gummi of them all. It was carved by gummi artisans who work exclusively in the medium of gummi.

[Michael Welling] designed the PocketBone Mini in KiCad. It’s built around the Octavo Systems OSD3358, and is really, really tiny while designed to be as capable as a full size BeagleBone. He’s doing an interest check to gauge the community’s interest in this tiny, tiny single board computer.