[Ilias] let us know about his new HTPC case mod.  He took a surplus Ammo-case and with a bit of work turned it into a livingroom eye-sore masterpiece. His build has some nice touches, including a slot-fed DVD player, switch-based fan control, and key-and-button “nuclear launch” type power-on controls.

A few things to learn from this project: Cleanly cutting holes in a steel case for the connectors is tough.  You can see that [Ilias] did a pretty good job with it and in several cases used rubber gaskets to cover the rough edges. Secondly, the slot fed DVD had to be mounted upside-down.  We assume this will be fine, but we’d like to hear a follow-up after a few years of heavy use. Finally, the GFAF (girlfriend acceptance factor) ran very close to critical on this build as [Ilias] didn’t clean up the metal shavings on his porch and ended up with rust stains everywhere.

Case mods are an enjoyable hobby. We hope this will inspire you to take the leap.  If you do, don’t forget to send your completed project into our tip line.