Mistaken Identity — Piezo Actuators Not Test Pads

June 18, 2021 by Chris Lott 16 Comments

One hard disk recently failed in the EEVBlog laboratory’s NAS. Keeping true to his catch phrase, [Dave “Tear it Apart” Jones] opened it up and gave us an inside tour of a modern hard disk drive. There are so many technological wonders to behold in modern HDDs these days — the mechanical design, electronics and magnetics, and the signal processing itself which is basically an advanced RF receiver — that we can forgive [Dave] for glossing over a system of piezo actuators thinking they were manufacturing test points. Even knowing they are actuators, you have to stare at them and think for a bit before your brain accepts it.

Later realizing the mistake, he made a follow-up video (down below) focusing on just the disk head actuator arms and this micro-actuation system (or perhaps they are milli-actuators). The basic concept is a pair of piezoelectric transducers mounted on either side of the short arm holding the read head. Presumably they are driven out of phase to flex the arm left or right, but the motion is imperceptible to the eye — even under magnification, [Dave] was not able to discern any motion when he pulsed the transducers. When you consider that these micro-actuators are mounted on the main actuator arm, which itself is also in motion, the nested control loop arrangement to maintain nanometers of accuracy is truly amazing. Check out this 45 second explanatory video by Western Digital which has a good animation of the concept.

If you want to see your HDD in operation without taking it apart, check out the transparent drive we wrote about last month. And to read more about esoteric actuators, check out this article from 2015 which contains one of the longest words to appear in our pages — magnetorheological. If you’ve experience a hard disk failure, which thankfully is becoming rarer these days, do you chunk it or tear it apart?

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Breathtaking Alarm Clock Looks Like It Came From A 1960 Fallout Shelter

August 10, 2020 by Mike Szczys 23 Comments

All the hardcore geeks have alarm clocks where the bell striker is a hard disk read head… or at least they’ll be building them after seeing this. [Senile Data Systems] created an industrial voltage alarm clock out of decade counters that looks like it was unearthed from a fallout shelter (machine translation).

At first glace you might mistake this for a binary clock since it uses a column of LEDs to indicate each digit of 24-hour time. It’s not, as each row corresponds to a pin on the CD4017 decade counters that make up the timekeeping circuit inside.

Thumb~~screw~~ wheel switches at the top of the bulky handheld unit are how the alarm time is set, triggering a bell along the top edge. The clock is driven by the 50 Hz line voltage and [SDS] tried using that AC to drive a solenoid as the striker on the prototype unit but it performed poorly. The use of a hard disk read head turns out to be the perfect striker, as heard in the video after the break. As for triggering from the decade counters, here’s what [SDS] told us about the design:

The switches’ outputs gets ANDed with a 10 Hz signal (on a 60 Hz grid it will become 12 Hz). This drives a slightly beefy transistor which in turn drives an electromagnet to hammer a bell which broke off my bicycle. Yes. This is a digital analog alarm clock. The clock portion is digital but the bell is analog and sounds like Grampa’s old wind up alarm clock.

The build came about when a cache of over 600 industrial LEDs (24 V – 48 V) fell into his lap. This makes the insides of the clock something to behold as point-to-point soldering connects the panel mount lights and all nine logic chips. Add in that transformer for getting the line voltage and we imagine this thing has quite a bit of heft to it.

If you’ve ever had an alarm with a wind-up bell you know there’s no better way to jolt yourself out of a peaceful slumber and into the chaos of the real world. If the gentle tinkle of the hard drive head isn’t enough for you, this fire bell alarm clock will certainly do the trick.

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