nutcracker

2 Articles

An All-Billet, Single-Piece, Flexure-Based Nutcracker

January 11, 2023 by 22 Comments

Typical nutcrackers rely on simple pin hinges to join two handles for the cracking task. However, [adam the machinist] has demonstrated that a single-piece nutcracker is possible by using the flexural properties of the right grade of steel.

The nutcracker is manufactured out of 17-4 PH stainless steel, heat treated to the H900 condition. A flexural spring section at the top of the nutcracker takes the place of the usual hinge, allowing the handles to be squeezed together and the teeth of the cracker to open the nut. Machining the flexural section is first achieved with a series of CNC drill operations on the billet stock, before regular milling is used to shape the rest of the spring section and tool. The video dives deep into the finer points of the CNC operations that produce such a great finish on the final part. It even covers the use of a tiny scissor jack to help hold the handles still during machining.

The result is a highly attractive and desirable nutcracker that looks far more special than the regular fare you might pick up at Walgreens. The all-billet tool is a nutcracker very much fit for a sci-fi set. We’ve seen some other kitchen tools around here before, too, albeit of more questionable utility.

Continue reading “An All-Billet, Single-Piece, Flexure-Based Nutcracker” →

The Coco-Nutcracker

January 12, 2019 by 10 Comments

Coconut is a delicious and versatile food but if you’ve ever tried to open one you know they can be a hard nut to crack. Those of us who live in the tropics where they are common might reach for a machete, drill, or saw to open them, which is often a messy and sometimes dangerous ordeal. Realizing that a coconut is just a large nut with a shell like any other, [Paul] of [Jackman Works] decided to build a nutcracker big enough to crack a coconut, which turns out to be almost exactly human-sized.

The nutcracker is built almost entirely out of reclaimed wood. Several rings made of many blocks of wood were constructed on the table saw before being glued and clamped together. Once the rings were stacked and glued to each other, [Paul] put them on a lathe to get a smooth finish. Then the arms, legs, body, and head were all assembled. The actual nutcracking mechanism is one of the few metal parts in this build, a long threaded rod which is needed to handle the large forces required for cracking the coconut.

Once the finishing touches were put on the nutcracker, including boots, a beard, some hair, and of course a pom-pom for his hat, [Paul] successfully tested it by cracking a coconut open. This build is exceptionally high quality and is definitely worth scrolling through. He runs a wood shop in DC where he builds all sorts of interesting things like this, including a giant wooden utility knife.