wood

This Dust Collector Will Blow You Away.

April 30, 2018 by 7 Comments

As [Marius Hornberger] was working in his woodshop, a thunderous bang suddenly rocked the space. A brief search revealed the blower for the dust collector had shifted several inches despite being stoutly fastened down. Turns out, the blower had blown itself up when one of the impeller fins came loose. Time to revise and build a bigger, better dust collector!

[Hornberger] is thorough in describing his process, the video series chronicles where he went astray in his original design and how he’s gone about improving on those elements. For instance, the original impeller had six fins which meant fewer points to bear the operating stresses as well as producing an occasionally uncomfortable drone. MDF wasn’t an ideal material choice here either, contributing to the failure of the part.

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Medium Machine Mediates Microcontroller Messages

April 16, 2018 by 12 Comments

Connecting computers to human brains is currently limited to the scope of science fiction and a few cutting-edge laboratories. Tapping into some nerves farther from our central wetware is possible and [Peter Buczkowski] shows us his stylish machine for implanting a pattern into our brains without actively having to memorize anything.

His Medium Machine leverages a TENS unit to activate forearm muscles in a pattern programmed into an Arduino. Users place their forearm across two aluminum electrodes mounted on a tasteful wooden platform and extend a single finger over a button. Electrical impulses trigger the muscles which press the button. That’s all. After repeating the pattern a few times, the users should be able to recite it back on command even if they aren’t aware of what it means. If this sounds like some [Johnny Mnemonic] memory cache, you are absolutely correct. This project draws inspiration from the [William Gibson] novel which became a [Keanu Reeves] movie.

Users can be programmed with a Morse code message or the secret knock to open an attic library or play a little tune. How about learning a piano song?

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DIY Mini-Amp Goes to Eleven

March 30, 2018 by 25 Comments

On the day mini-amps were invented, electric guitar players the world over rejoiced.  No longer would they be house-bound when jamming out on their favourite guitar. It is a doubly wondrous day indeed when an electric guitar-inclined maker realizes they can make their own.

[Frank Olson Music] took apart an old pair of headphones and salvaged the speakers — perhaps intending to replicate a vintage sound — and set them aside. Relying on the incisive application of an X-Acto knife, [Olson] made swift work cutting some basswood planks into pieces of the amp before gluing them together — sizing it to be only just bigger than the speakers. A tie was also shown no mercy and used as a dapper grille screen. Both the head and speaker cabinets were sanded and stained for a matching finish.

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How to Test a B-52 Against EMP: Project ATLAS-I

March 9, 2018 by 45 Comments

Audacious times generate audacious efforts, especially when national pride and security are perceived to be at stake. Such was the case in the 1950s and 1960s, with the Space Race that started with a Russian sphere whizzing around the planet and ended with Neil Armstrong’s footprint on the Moon. But at the same time, other efforts were underway to answer big questions of national import, such as determining how durable the United States’ strategic assets were, and whether they could withstand the known effects of electromagnetic pulse (EMP), a high-intensity burst of electromagnetic energy that could potentially disable a plane in flight. Finding out just what an EMP could do to a plane would take big engineering and a large forest’s worth of trees.

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Mechanical Wooden Turing Machine

March 8, 2018 by 19 Comments

Alan Turing theorized a machine that could do infinite calculations from an infinite amount of data that computes based on a set of rules. It starts with an input, transforms the data and outputs an answer. Computation at its simplest. The Turing machine is considered a blueprint for modern computers and has also become a blueprint for builders to challenge themselves for decades.

Inspired by watching The Imitation Game, a historical drama loosely based on Alan Turing, [Richard J. Ridel] researched Alan Turing and decided to build a Turing machine of his own. During his research, he found most machines were created using electrical parts so he decided to challenge himself by building a purely mechanical Turing machine.

Unlike the machine Alan Turing hypothesized, [Richard J. Ridel] decided on building a machine that accommodated three data elements (0, 1, and “b” for blank) and three states. This was informed by research he did on the minimum amount of data elements and states a machine could have in order to perform any calculation along with his own experimentation and material constraints.

Read more about Richard’s trial and error build development, how his machine works, and possible improvements in the document he wrote linked to above. It’s a great document of process and begs you to learn from it and take on your own challenge of building a Turing machine.

For more inspiration on how to build a Turing machine check out how to build one using readily available electronic components.

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The White Rabbit Nixie Clock

February 19, 2018 by 20 Comments

Instructables user [hellboy] — a recent convert to the ways of the laser cutter — is a longtime admirer of Nixie tubes. In melding these two joys, he has been able to design and build this gorgeous work of art: The White Rabbit Nixie Clock.

Going into this build, [hellboy] was concerned over the lifespan of the tubes, and so needed to be able to turn them off when not needed. Discarding their original idea of having the clock open with servos, [hellboy]’s clock opens by pressing down on a bar and is closed by snapping the lid shut — albeit slightly more complicated than your average timepiece. Given the intricacy of the mechanism, he had to run through numerous prototypes — testing, tweaking and scrapping parts along the way.

With the power of steam-bending, [hellboy] lovingly moulded walnut planks and a sundry list of other types of wood to define the ‘rabbit’ appearance of the mechanism, and the other parts of the clock’s case. Once again, designing the clock around a row of six pivoting Nixie tubes was no mean feat — especially, as [hellboy] points out, when twenty or so wires need to rotate with them! After a few attempts, the Nixie tubes, their 3mm blue LEDs and associated wires were properly seated.

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Need Strength? It’s Modified Wood You Want!

February 12, 2018 by 29 Comments

Wood is surely one of the most versatile materials available. It can be found in a huge variety of colours and physical properties depending on the variety of the tree that grew it, and it has been fashioned into all conceivable devices, products, and structures over millenia. It’s not without shortcomings though, and one of the most obvious is that it can’t match the strength of some other materials. To carry large forces with a piece of wood that piece has to be made much larger than a corresponding piece of steel, something which is not a problem in a roof truss, but significantly difficult in a car body.

There have been a variety of attempts to strengthen the structure of wood in the past, and the latest has recently been published as a Nature paper. In it is described a process of first treating natural wood in a chemical bath to remove lignin and leave only the cellulose structure, followed by sustained compression at high temperature. This causes the cellulose fibres to interlock, and leaves a much denser wooden board with an equivalent strength that is described as near that of steel. They’ve posted a video which we’ve placed below the break, showing some ballistic tests on their material.

All new materials are of interest, but assuming that this one can be commercialised it makes for a particularly exciting set of possibilities. Wooden motor vehicles for example, new techniques for wooden aircraft or boats, or as an alternative in some applications where carbon fibre might currently find an application.

We’ve looked at a very similar process in the past for producing transparent wood. The good news for Hackaday readers that takes this from esoteric scientific paper to fascinating possibility though is that it can be done at home. Can any of you replicate the pressing step to take it to the next level?

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